Why medical-device packaging fails

If you’re a manufacturer of medical-device packaging equipment looking to build equipment that addresses the failures most commonly experienced by your targeted customer base, here’s a list:

* Open tray and bag seals

* Blown holes

* Pin holes

* Abrasions

* Seals with leak paths

* Incomplete seals

These problem areas were identified by Carroll Councilman in her January 11 presentation at the Medical Design & Manufacturing Conference in Anaheim, CA. Councilman is the regulatory affairs manager for medical-device maker Avail Medical. Councilman went on to say that an analysis of the failures listed above revealed.

* Abnormally high or low temperatures during transportation or storage

* Unusual stress or shocks induced on the packaging during transit or handling

* Mishandling that could cause punctures

* Holes in the sterile barrier materials that occurred during packaging

* Improper sealing or closure of the package

* Inadequate validation testing

Don't miss Packaging Recycling Summit 2026
Where innovation meets sustainability. Join the leading forum for packaging recycling professionals, featuring cutting-edge solutions, expert insights, and the connections you need to advance the circular economy. Secure your spot today.
Discover More
Don't miss Packaging Recycling Summit 2026
Need help with your packaging project?
We’ve done the legwork to identify and vet experienced packaging and processing consultants you can contact directly for your next project. Decades of combined experience in packaging line engineering, machinery selection, package and materials development, and food processing operations.
See your advisor options now.
Need help with your packaging project?