Hot Melt Filling Machine

ProSys Fill, LLC, a distributor in the design and manufacturing of automated filling equipment, highlights the Flex Fill 30 (FF30) Hot Melt Filler, a high-efficiency solution designed to optimize production in the cosmetics and personal care industries. Designed and manufactured by ProSys’ exclusive partner Pendergraph Machines, the FF30 is engineered for flexibility and medium output. The FF30 is capable of filling a variety of container types, including lip balms, deodorant sticks, face sticks, and jars for hair and skincare products.

The FF30 delivers a filling process with a automatic filling station, which can be configured for semi-automated or fully automated operation. This includes stick sortation, puck loading, plug and cap placement, de-pucking, and optional labeling. Its integrated cooling tunnel and re-melting station ensure a smooth and uniform finish on filled products, enhancing their final appearance. Optional automated capping and plugging further improve production efficiency.

With a machine cycle rate of up to 60 parts per minute, the FF30 significantly increases production volumes while maintaining accuracy and consistency. Its mechanical dosing system provides high repeatability, while an optional servo-driven system offers even greater precision. The FF30’s exceptional flexibility allows manufacturers to switch seamlessly between different container sizes, product types, and applications—all within a single system. 

Designed to meet the high-volume demands of cosmetics manufacturers and personal care brands, the FF30 maximizes efficiency while minimizing labor costs. Its ability to handle multiple container sizes, product types, and applications makes it ideal for brands seeking a scalable, high-yield solution. Whether filling lip balms, deodorant sticks, skincare jars, or even candles, the FF30 provides a streamlined process that supports a wide range of hot melt products.