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New bird food bags take flight at Wagner's

Wagner's makes a major migration into new packaging with improved graphics and functionality.

High flying. Revamped packaging involves 50 products across three product lines. Sizes range from 2-lb bags of sunflower seeds t
High flying. Revamped packaging involves 50 products across three product lines. Sizes range from 2-lb bags of sunflower seeds t

In early 2006, Wagner's, LLC of Purchase, NY, began migrating from bags made of monolayer polyethylene to bags made of multilayer structures for its expansive array of bagged wild bird food. Wagner's repackaging—through updated graphics and improved functionality—was done with consumers in mind.

“The redesign goal was to offer a better solution and promote category growth,” says brand associate Jeffrey Stolper. “We looked to overhaul packaging through improvements, to reposition Wagner's as a brand, and to create more of a family look in our packaging.” Three distinct product lines, comprising 50 stock-keeping units, were involved. Sizes range from 2-lb bags of sunflower seeds to 20-lb bags.

The changes were both cosmetic, through graphics, and functional, through structural changes and improved features.

The preformed bags are provided through Bemis Polyethylene Packaging Division (PPD) (www.bemis.com), which has a longstanding history with Wagner's. The new bags include Wagner's stand-up pouches for premium and deluxe items and laydown pillow bags for the classic and deluxe line of products. All of the Bemis packaging for Wagner's is an adhesive lamination of 48-ga PET and PE. The inner PE layer is from 1.5 to 2.5 mils. The inner PE layer is printed in up to eight colors flexo, up from a maximum of six before. 

Stolper says that the move to lamination provides more impactful graphics because the printed surface is always protected by a clear PE. The laminated structures also give the stand-up formats more rigidity and better shelf presence. The barrier packaging will reduce shrink at store level and allow Wagner's to provide better service to its customers.

Another key improvement is the use of a slider reclosure on the premium products to replace the zippered reseal used before (see sidebar, Slider reclosure flies with consumers). Most larger sizes have die-cut handles along the top flap for ease of carrying.

Consolidation and tiering

Wagner's also consolidated its products, reducing 70 products to about 50. “We looked at our product assortment and made sure every item had a purpose and a role within the category,” says Stolper.

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