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Get a jump on your 2026 goals at PACK EXPO East. Put projects in motion, accelerate timelines and solve challenges—all in one trip to Philadelphia.

Variety Case Packing

Aagard at PACK EXPO Connects described how they solved one customer’s business challenge by developing an automated case packing system that produces variety packs in up to 4,000 configurations.

Aagard at PACK EXPO Connects highlighted a new case packer that uses the Rockwell iTrak technology to deliver remarkable versatility.
Aagard at PACK EXPO Connects highlighted a new case packer that uses the Rockwell iTrak technology to deliver remarkable versatility.

The configurations can range from 1-6 flavors and case counts can be from 12 to 96. This Aagard case packer is made for applications where valuable floor space requirements are crucial. It produces stand-up retail-ready display trays and divider sheets. It’s capable of running at rates to 100+/min. Perhaps most notable is that it uses the Rockwell Automation iTRAK System to allow for flexible changeovers, dynamic motion changing between indexing and continuous motion, and independent mover control. Automated recipe generation is handled from a simple HMI interface. Changeover validation helps ensure precise setups and decreases changeover time. Adjustable change parts and easy recipe creation increase plant flexibility for new sizes.

PACK EXPO Connects – November 9-13. Now more than ever, packaging and processing professionals need solutions for a rapidly changing world, and the power of the PACK EXPO brand delivers the decision makers you need to reach. Attendee registration is open now. 

Get a jump on your 2026 packaging & processing goals at PACK EXPO East.
Be the first to find what’s next in packaging & processing at PACK EXPO East. See new solutions from 500 exhibitors, uncover creative ideas for 40+ verticals and gain inspiration from free sessions on industry trends—all in one trip to Philadelphia.
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Get a jump on your 2026 packaging & processing goals at PACK EXPO East.
Annual Outlook Report: Workforce
Hiring remains a major challenge in packaging, with 78% struggling to fill unskilled roles and 84% lacking experienced workers. As automation grows, companies must rethink hiring and training. Download the full report for key insights.
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Annual Outlook Report: Workforce