Discover your next big idea at PACK EXPO Las Vegas
Experience a breakthrough in packaging & processing and transform your business with solutions from 2,300 suppliers spanning all industries. Click to learn more.

Positively different battery packaging (sidebar)

A tubular Leap

Pw 18552 S Pw 1000 142

The most unique of the new wave of battery packaging comes from Leap Energy and Power Corp., Mississauga, Ontario, Canada. The package shape mimics that of the battery.

Shunning blisters, thermoforms or any SBS cardstock, Leap™ batteries are instead packaged in plastic tubes. The tubes are extruded by Tulox Plastics (Marion, IN), using Eastman Chemical’s (Kingsport, TN) Tenite® cellulose propionate resin. The six-count, 1 ¼’’ dia x 4 ¼’’L tubes for AA batteries carry a suggested retail price of $5.40 and the 1’’ dia x 4’’ 8-pack for AAA batteries is $6.70.

The batteries were introduced in August 2000 in Canada, and in September in the U.S. Sacramento, CA-based Tower Records stores sell them from a custom point-of-purchase display. The distinctive rectangular display tower has circular cut-outs on its sides to accommodate the battery tubes.

The only common ground Leap has with other battery packaging is that it is reclosable, thanks to a friction-fit polyethylene closure injection-molded by Tulox. The tubes are full-wrap labeled with a clear pressure-sensitive polymeric substrate printed in seven colors by CCL Label (Rosemont, IL). A p-s sticker and tamper-evident shrink band complete the packaging.

Annual Outlook Report: Sustainability
The road ahead for CPGs in 2025 and beyond—Packaging World editors review key findings from a survey of 88 brand owners, CPG, and FMCG readers.
Download Now
Annual Outlook Report: Sustainability
List: Digitalization Companies From PACK EXPO
Looking for CPG-focused digital transformation solutions? Download our editor-curated list from PACK EXPO featuring top companies offering warehouse management, ERP, digital twin, and MES software with supply chain visibility and analytics capabilities—all tailored specifically for CPG operations.
Download Now
List: Digitalization Companies From PACK EXPO