See What’s Possible in Packaging & Processing @ PACK EXPO International
See packaging & processing solutions from 2,600 exhibitors and gain insights from 150+ free educational sessions at PACK EXPO International.
REGISTER NOW & SAVE

Create a free Packaging World account to continue reading

Sensor vision investment can yield rewarding ROI

Saving money and improving efficiency is the goal of discreet vision sensors.

Many in the packaging community see vision systems as a major financial investment that’s especially tough to justify in a difficult economy. “Discreet” vision sensors, however, can provide manufacturers with multiple benefits for an investment in the neighborhood of $2,500.

Employed on packaging lines, these sensors can help companies reduce both planned and unplanned downtime by increasing efficiency and saving costs. That was the message from Mark Sippel, product marketing manager, object identification and photoelectrics for Balluff. Sippel discussed, “Reducing Planned/Unplanned Downtime with Vision Sensors” at a Tuesday morning Conference at Pack Expo 2009 session.

He presented two brief case history stories on how vision sensors produced benefits for both a dairy and a pharmaceutical company. Sippel noted that historically, pharmaceutical/medical product makers have lagged behind other industries in the use of vision-based technologies, “not because of concerns about the technology, but due to potential regulatory or validation issues.”

Those concerns, Sippel suggested, may be changing as pharmaceutical firms face increased cost pressures. In his pharmaceutical case history, Sippel described how a vial and cap manufacturer had manually inspected cases that contained up to 200 vials/case. That was a tedious process, and at a cost of $500 to ship each case of vials, manual inspection became unsatisfactory. Since employing vision sensor technology, the manufacturer is now keeping production rates at a higher level, with reduced labor costs.
Discover How to Stay Ahead of the Competition at PACK EXPO International
See new solutions from 2,600 exhibitors. Gain insights from 150+ free educational sessions. From automation & robotics to real-time data insights, find the tech for your company’s future at North America’s largest packaging & processing event.
REGISTER NOW & SAVE
Discover How to Stay Ahead of the Competition at PACK EXPO International
Retail multipack suppliers, all in one place
25+ vetted systems for cups, tubs, and bottles — shrink, paperboard, banding, clip, and more. Free download.
Read More
Retail multipack suppliers, all in one place