Custom cartoners accommodate new margarine

When Unilever was preparing to launch its new Becel pro.active margarine products in plastic tubs, the Rotterdam, Holland and London, England-based global food company wanted a cartoning system that could combine automatic infeeding of the margarine containers with information booklet insertion and sleeve cartoning, at speeds of at least 220 packs/min.

Pw 11291 Kliklokwoodman Becel

Unilever spokesman Richard van der Eijk notes, “Pro.active is an innovative product with the benefit of reducing blood cholesterol levels. In order to explain to the prospective buyer the product’s characteristics and benefits, more printing surface was needed on the package. The addition of a carton sleeve and a booklet allows much better communication with consumers.”

Unilever evaluated its equipment supplier/engineering options and awarded the cartoning system contract to Kliklok-Woodman. Kliklok-Woodman built three complete packaging systems for installation at three different Unilever plants in Europe. The lines include Servo IPTUs (Intelligent Product Transfer Units) that feed the filled, membrane-sealed, lidded margarine tubs into specially designed conveyor systems, enabling accurate placement of informational booklets into the indented tub lids. The servo-driven booklet feeder is integrated into the infeed conveyor of KW’s Prima end-load cartoner, which was customized to conform to the mechanical and electrical specifications of the application.

Annual Outlook Report: Sustainability
The road ahead for CPGs in 2025 and beyond—<i>Packaging World</i> editors review key findings from a survey of 88 brand owners, CPG, and FMCG readers.
Download Now
Annual Outlook Report: Sustainability
Coding, Marking, and Labeling Innovations Report
Explore our editor-curated report featuring cutting-edge coding, labeling, and RFID innovations from PACK EXPO 2024. Discover high-speed digital printing, sustainable label materials, automated labeling systems, and advanced traceability solutions that are transforming packaging operations across industries.
Access Report
Coding, Marking, and Labeling Innovations Report