Intimations of Sustainability

I’ve always told anyone who would listen that the main reason I’ve so enjoyed being a packaging journalist for all these years is because my job consists of talking with some of the smartest problem solvers on the planet.

Pat Reynolds Headshot

And my, what a clever bunch of problem solvers I got to talk with in researching the story about Numi Organic Tea’s compostable tea bag wrapper. 

What may be most amazing about the development behind this packaging innovation—which could prove to be a real game changer--is the persistence and determination that drove it. I mean think of spending 10 years nursing an idea to fruition, which is pretty much what the Numi folk did.

I’m also impressed, from a supply chain perspective, by how many pieces to the puzzle there were, especially where the wrapper’s three-layer lamination is concerned. Cellophane was a crucial component because it brings gas-barrier properties without impeding compostability. But the cellophane needed a coating of metallized aluminum to bring moisture barrier, and that coating had to be so light that it wouldn’t hinder the degradation process in the commercial composting facility. Then for heat-seal properties, PLA was an obvious choice because it’s compostable. But it couldn’t be just any PLA, it had to be sourced from GMO-free corn to be acceptable to a tea company that prides itself on being organic only. So the blown film supplier sources its PLA from what might be the only maker of PLA resin that is Bonsucro-certified to be GMO-free. Even the paper used in the lamination is anything but a garden-variety component. It’s FSC-certified and is given a proprietary coating to protect the surface printing and to provide a coefficient of friction that will keep the high-speed roll-fed wrapping machine humming.

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