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Section: Design > Flexible packaging

Monomaterial Pouches from P&G’s Pantene Japan Refill Durable Aluminum Bottle

In another entry into the refillable packaging systems category, P&G’s Pantene Japan asks consumers to refill aluminum bottles with product packaged in a PE/PE flexible pouch.

Plant-Based Cheeses Improve Formulation and Packaging to Stand Out on Shelves

GOOD PLANeT Foods rebranded its entire line of plant-based cheeses ahead of a large growth projection in 2022

This bag immediately draws attention with its vibrant colors and captivating image of a blue-and-gold macaw, and a see-through window allows shoppers to ensure the product is fresh and pest-free.

Digital and Flexographic Printing Create Appealing Birdseed Package

Creating a fresh, pest-free seed product can be a challenge since insect eggs and larva can be hard to detect when seeds and grains are being harvested and then packaged. A window in this pouch lets a consumer know that the contents are indeed pest-free.

The face mask needed a single-dose pack that would simultaneously deliver on luxurious looks and nearly three-year’s worth of shelf life.

High Quality Gold Print Earns Gold Award in Printing

Repêchage and its suppliers leaned into the gold theme with high-quality flexographic printing satisfying the prestige-brand appearance, coincidentally earning them an FPA Gold Award for Digital Printing.

Scrumptiously Printed ‘Box Pouch’ Expands Distribution, Consumer Convenience for Gourmet Popcorn

To expand merchandising options for its tube-packed gourmet popcorn, Popcornopolis introduces a resealable, stand-up box pouch decorated with images of the iconic tubes.

To ensure the highest level of graphic quality could be maintained with the sustainable materials, Printpack had to complete a 'square one' press 'fingerprint,' including modified dot-gain compensation curves.

Frito-Lay Achieves Ambition for a Quieter, Industrially Compostable, 100% Bio-based Snack Bag

The Off The Eaten Path bag is unique in that the entirety of the materials used—the print web, barrier sealant webs, inks, and adhesive—had to meet current, often stringent, third-party certification requirements for industrial compostability.

The proprietary overlacquer, applied in-line on the press, adds heat-resistance and protects the surface-printed paper from rubbing and scuffing in use.

Nestlé Canada’s Smarties Pouch Moves from Plastic to Paper

The bag material converted into premade pouches for Nestlé Canada comprises Forest Stewardship Council-certified, surface-printed paper, a heat-resistant overlacquer, and a water-based dispersion coating.

The dates are individually packed to maintain a smooth texture and sold in a striking stand-up pouch.

Recyclable Stand-Up Pouch Boasts Luring Design

Eight-color gravure printing makes the pouch distinctive with a matte surface and a high-resolution product image.

The tube is made with Forest Stewardship Council- (FSC) certified virgin kraft paper, which helps reduce the tube’s body weight by up to 45%.

Paper Cosmetic Tube Changes Game for Skincare Products

WoW Skin Science uses a tube developed to reduce plastics and the overall impact on the environment compared to that of a traditional plastic tube used for skincare and cosmetic products.

The pouch also has laser scoring for easy tearing by the consumer.

KitKat Mini Moments Make a Big Shelf Impact

To make the lamination recyclable, OPP non-heat sealable film and metalized biaxially-oriented polypropylene (BOPP) are used on both sides of the treated material instead of polyethylene terephthalate (PET) and metalized PET.

The campaign generated considerable earned media, with hundreds of posts, reposts, and likes on social media platforms.

Digitally Printed Hershey’s Wrappers Celebrate Women

The Celebrate SHE Campaign was undertaken as a form of unique media and a vehicle to celebrate acts of courage and determination by women.

It takes 11 trucks to transport a year’s worth of empty bags to his manufacturing/filling sites. It would take 177 trucks to transport empty jars and caps.

Nearly Half PCR, Beachbody Pouches are Eye-Catchers

This pouch is novel as it incorporates 45% post-consumer recycled (PCR) content at a minimum, earning it Gold recognition in the 2022 FPA Awards for Sustainability.

The new material delivers high levels of clarity, stiffness, and heat and abuse resistance—qualities that are unavailable in any other recycle-ready films on the market today.

Tyson Meal Kit Shines Through in Flexible, PE-Stream-Ready Carrier Pouch

The Tyson and Amcor meal kit pouch collaboration received a 2022 Gold Award from the FPA for Expanding the Use of Flexible Packaging.

The cast and cure technique improves overall aesthetics, which landed the company a Gold Flexible Packaging Achievement Award in the Printing category.

Ahmad Tea Awarded Gold FPA Award in Printing for Anti-Counterfeit Package

Emirates Printing suggested to the brand that it use a cast and cure printing technique on the front panel of the quad seal pouch, which is made of high-barrier metalized PET film. The pack won a Gold Award in the Printing category from the FPA.

2022 FPA Awards Highlight User Experience, Shelf Impact

Sustainability, technical innovation, & print quality continue to be driving forces behind advances in flexible packaging. Noteworthy among the 2022 Flexible Packaging Association (FPA) Award winners was how consumers or end users interact with the packs.

The FlexPrep portion-dispensing device is in action here in a foodservice setting. It uses pouches (inset image) with two coextruded transparent films (A) to form the pouch body, and a blue spout (B) for pressure-based dispensing.

Flexible Pouches Replace Rigid Containers at McDonald’s

Rigid containers for back-of-house condiment applications in McDonald’s foodservice settings were wasteful and bulky to store. So, the fast-food giant and its suppliers teamed up to invent a flexible packaging-based applicator solution.

Seal Integrity: A Primer from a Pro

A provider of engineered solutions for the food and beverage industry for more than 40 years, Mark Green of Mark Green & Associates shares some thoughts on seal integrity testing.

Cheeba Chews taffies use packaging that borrow from pharmaceutical and confectionery industries, including a blister pack with a child-resistant multi-layer foil and paper lidding.

Cheeba Chews Tackles New Markets with Swabbing Station

Owners at Cheeba Chews noticed that a lot of early packaging solutions offered to the emerging cannabis market—whether machinery, materials, or child-resistance—lacked flexibility or customization. So they came up with a solution themselves.

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