See new packaging innovations in one convenient place at PACK EXPO East
Get up to speed on the latest innovations in packaging and processing at PACK EXPO East, March 18 ā€“ 20 in Philadelphia. Donā€™t miss out!

Robotics Special Report: Food-Safe Solutions Emerge

New opportunities for the direct and indirect handling of foods emerge as manufacturers begin developing robots for handling unpacked goods.

Quest developed a flexible robotic system to load meat and poultry into an Ossid ReeForm E40 thermoformer.
Quest developed a flexible robotic system to load meat and poultry into an Ossid ReeForm E40 thermoformer.

Until recently robots used in the food and beverage industry were limited to secondary and tertiary packaging tasks, such as palletizing, as they could not met the necessary standards for direct food contact. The use case is now changing as manufacturers are increasingly developing robots suitable for handling unpacked goods and subsequent washdown, creating new opportunities for the direct and indirect handling of foods.

JLS Automationā€™s Peregrine robotic cartoner offers features that make it suitable for placing naked or packaged products into cartons.JLS Automationā€™s Peregrine robotic cartoner offers features that make it suitable for placing naked or packaged products into cartons.The new Quest (a product brand of ProMach) Flexible Robotic Loading System is one such system developed specifically for the primary packaging of meat and poultry products. The system was first demonstrated at IFFE (the International Production & Processing Expo) in January 2020, pairing the loading system with an Ossid (also a product brand of ProMach) thermoformer, the ReeForm E40.

The system uses a Fanuc six-axis SCARA robot, the LR Mate 200iD/7LC, which was developed specifically for cleanroom environments, to load, orient, stack, and group products into thermoformed trays. The robot can grip hard-to-handle products, such as poultry and meats, as well as virtually any other product shape. The Quest system is U.S. Department of Agriculture-compliant for direct food contact and features a washdown design with easy access to all components for cleaning.

Another system, the JLS Automation robotic cartoner, branded the Peregrineā„¢, offers features that make it suitable for placing naked or packaged products into cartonsā€”a part of the packaging process often performed in areas where there is moisture. Says JLS, the Peregrine is designed to get wet, shed water, and eliminate any pooling. ā€œAnd, with proprietary, sanitary Vacuum On Boardā„¢ technology, sanitation is as simple as an end-of-arm tool changeoverā€”no cleaning needed.ā€

StƤubliā€™s solution for the food industry is the TS2 HE four-axis SCARA pick-and-place robot.StƤubliā€™s solution for the food industry is the TS2 HE four-axis SCARA pick-and-place robot.The system also scores high in flexibility. JLS describes the process of changing from one carton size to another or changing products carton-to-carton as being ā€œas easy as a simple push of a button.ā€ Automatic changeover is done in seconds by selecting a setting on the HMI. The Peregrineā€™s vision-guided delta robots offer flexibility in handling different sizes, shapes, and styles of products and packaging, including placing thermoformed pouches, flow-wrapped packs, and flexible bags into tri-seal and other carton styles.

StƤubliā€™s solution for the food industry is the TS2 HE four-axis SCARA pick-and-place robot. Food industry-specific features include a pressurized arm that prevents microorganism penetration and avoids condensation; a hygienic design with smooth, rounded, and tilted surfaces that eliminate liquid retention; full compatibility with NSF H1 food-grade lubricant; protection against low-pressure jets of water (IP65) and immersion (IP67); and a design for use in wet environments and full wash-down applications.

Read Packaging Worldā€™s full 2020 Robotics Special Report: Robots Drive the Manufacturing Revolution

How Can You Honor a Leader?
Induction into the Packaging & Processing Hall of Fame is the highest honor in our industry. Submit your leader to be considered for the Class of 2024 now through June 10th. New members will be inducted at PACK EXPO International in Chicago
Read More
How Can You Honor a Leader?
Discover Our Content Hub
Access Packaging World's free educational content library!
Read More
Discover Our Content Hub