Exiting the forming station, the material passes through a die-cutting operation that trims the top off the entire piece and then cuts free from the continuous sheet of material a strip containing anywhere from four to 15 containers. T
Packaging material is fed from two unwind stands at floor level. Dancer bars help feed the material freely. Before any forming or filling can take place, the two webs must first travel to an overhead level.
Each agrichemical bottle at Micro Flo receives a pressure-sensitive label from one of two side-by-side label applicators from Videojet Technologies. When a roll of labels runs out on one machine, the other applicator is employed so that no production time is lost.
At Micro Flo, a worker places empty F-style containers onto this infeed conveyor table. At the end of the table, suction cups grab six containers and transfer them onto a perpendicular conveyor that carries them single file towards an indexing filler-capper.
From an infeed table, F-style containers enter this 10-station indexing filler-capper from PACK'R North America (Batavia, IL).. Containers are filled at several stations before a closure is applied and torqued on in a two-step process.
Bottles index single file through a timing screw to the labeling station: a new Model 3125 labeler from Label-Aire . Label rollstock unwinds through a series of dancer rollers.
On this vertical form/fill/seal machine at Omstead, a servo motor-driven cross-seal assembly is synchronized with side belts. Seal jaws make a smooth “D”-shaped cycle to close on the film tube, simultaneously sealing the top of the filled bag and forming a bottom seal for the next bag.
New Vari-Right right-angle top-load carton closer is the first system of its kind to offer a continuously variable pitch conveying design, according to supplier. Combines the carton size flexibility of lugless systems with the positive control of conventional flighted machines. I
Model Flex 835 case packer from Hartness (Greenville, SC). It's preceded by a Hartness three-lane infeed section that relies on sensors to signal a gating device which lanes are in need of bottles.
Exiting the capsule applicator, bottles move into the Cavagnino & Gatti labeler. This versatile labeler handles either pressure-sensitive (shown being applied here) or cold glue-applied labels.
Long slugs of nested PVC capsules are fed automatically to the capsule applicator. Wine bottles then move into the rotary station, whose tools shrink the capsules tightly around the bottle necks.
Emerging from the filler enclosure, wine bottles are conveyed through a Heuft (Downers Grove, IL) detection unit that uses a combination of photocells and high-frequency signals to check for cork presence, cork breakage, and improper fill height.
The 1.5-L bottles are shown exiting the 28-head rinser and moving through the 48-valve filler. Ryan Packaging Solutions (Napa, CA) helped with line integration.