Packaging World Header Pat Reynolds
Add to Address Book Forward September 17, 2013
Sponsored by:
Aerotech, Inc.
Integrated machine control with Aerotech's MotionPAC
Integrated machine control with Aerotech's MotionPAC
Aerotech MotionPAC integrates motion with the PLC environment for a 30 to 50% reduction in development time. Based on IEC61131-3, programmable in .NET, with diagnostics and tools.
Aerotech, Inc.
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Integrated Automation Solutions Brochure
Integrated automation solutions brochure
The brochure highlights automation controllers and software, drives, linear and rotary motors, and positioning mechanics.
Aerotech, Inc.
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Single- and multi-axis motion controllers scalable to your application
Single- and multi-axis motion controllers scalable to your application
From the stand-alone single-axis Soloist and 1-10 axis Ensemble, to our software-based 1-32 axis Automation 3200, Aerotech has a scalable, easy-to-use controller to fit your needs.
Aerotech, Inc.
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Linear and rotary servomotors and drives
Linear and rotary servomotors and drives
Aerotech U-channel & flat linear motors offer superior performance, while our brushless rotary servomotors provide low torque ripple, smooth velocity and max torque/acceleration.
Aerotech, Inc.
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ACT series high-speed linear motor actuators
ACT series high-speed linear motor actuators
The ACT is a high performance, cost-effective linear-servomotor-driven actuator that is faster and more accurate than a ball screw or belt-drive without the costly, time-consuming maintenance. As an integrated, assembled mechanical system, ACT also eliminates the design complexity of assembling individual components.
Aerotech, Inc.
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Social media and manufacturing


I'm a big fan of Contributing Editor Keith Campbell's On The Edge Blog. So periodically I will populate this space with Keith's insights. This look into the not-so-distant future I found especially intriguing.

As I think about the future of packaging operations and manufacturing in general, I think that the introduction of social media to the factory floor could be the most significant stimulus for change over the next decade.

We still have a long way to go in fully adopting and applying the available mechatronics technologies. We still have a lot of new applications to adopt, whether they be scheduling, OEE, or serialization. But the revolutionary changes are behind us and we now have some way to go in the evolution of these changes. The adoption of social media for manufacturing is just emerging, and the potential for revolutionary change is real.

Suppose that a packaging machinery company has sold 1000 of a particular wrapping machine around the world. Consider that my watch has a video screen, my eyeglasses have full audio capability, and embedded software can stream simultaneous translations of the written or spoken word. While standing at my machine, I can engage a social media group of every operator of a machine like mine around the world. My sources of knowledge of my machine have expanded from the 3 other operators in my plant to over 1000 operators whom I can reach out to in real time. I needn't turn to my supervisor for his or her ability to reach out for additional information, I have immediate access to information for myself.

Suppose that I am called upon to troubleshoot a machine. I put on my Google Glasses and log onto the suppliers maintenance support chat room. A highly experienced engineer sees and hears everything that I see, hear and do in real time. In my glasses I receive images of the machine, drawings and documentation. The expert engineer directs me in the procedures that I should follow. We identify a broken part, and the digital file for that part is downloaded to my 3D printer. In 15 minutes the part is ready, installed immediately and the engineer watches as we start up and tune the machine. I authorize payment for the assistance and the part file and log off of the chat room. I connect to my supervisor, who is in another state, and we have a video-conference call as I walk to the lunch room.

Suppose I have an idea for a new widget that everyone can use. I go to my local Tech Shop where I am paying $100 per month "gym" dues and build a prototype. I post the prototype to my social media and everyone is excited! I crowd source capital for a first manufacturing run, send out orders on the internet to shops with immediate available capacity, and arrange for a fulfillment company to receive, package and ship product beginning next week. My investors are paid back by the end of the month.

Fiction or soon-to-be reality for manufacturing? What are you seeing?

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