Packaging World
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Package Case Study
| November 30, 2001

ESL moves Marigold into multiple markets

In September&#44 Minneapolis-based Marigold Foods introduced five flavored milk varieties in high-density polyethylene bottles. Ultra-high temperature (UHT) processing yields a 65-day shelf life. The 12-oz Kemps®-brand varieties sell in refrigerated dairy cases of supermarkets&#44 as well as in school vending machines.
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The milks are contract-packaged by Shamrock Foods (Phoenix AZ) at the company’s new Extended Shelf Life (ESL) facility. White pigmented bottles are blow-molded by Reid Plastics (Diamond Bar CA). A 2-mil polyvinyl chloride shrink-sleeve label printed gravure in eight colors is imported by Osio Intl. (Anaheim CA). Topping the bottle is a continuous-thread closure from Kerr Group (Lancaster PA). The injection-molded polypropylene closure includes an induction-sealed foil liner that provides tamper-evidence. The liner is tabbed to allow consumers to easily remove it from the mouth of the bottle.

Previously Marigold’s only single-serve milk package was a 16-oz PET bottle containing fresh pasteurized milk. Processed and packaged in-house these milks have an 18-day shelf life.

“We moved into ESL because the additional shelf life puts us into channels of distribution we couldn’t have penetrated before” notes Rachel Kyllo Marigold’s vice president of marketing. “This is an important step for us not only because we can sell in school vending machines but also because we can go through warehouse distribution networks as opposed to just direct-store delivery” she adds. “The other motivation is that when you get into flavored milk which doesn’t sell as rapidly as chocolate or white milk you really need the extended shelf life.”

Available in eight upper Midwest states the milks retail for $1.09 to $1.19. “Sales have met our expectations” says Kyllo who says a 20-oz size is on deck. (JB)

  • »Marigold Foods
  • »Kerr Group Inc.
  • »Osio International
  • »Reid Plastics
  • »Shamrock Foods Co.

SOURCE: http://www.packworld.com/package-component/closures/esl-moves-marigold-multiple-markets