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Article | December 31, 2003
Best packaging operations anywhere? Here are three...
What’s the most impressive plant you’ve ever been in? World traveler and Hartness Intl. director of market research Neville Cork has been in about 100 plants.
Cork responded with three plants one in the United States and two in Japan including one so automated he describes it as a "ghost town." The following are a countdown of Cork’s picks across the global spectrum of plants he’s been inside from bakeries to nutraceuticals to breweries:
3. Ocean Spray Cranberries’ plant in Henderson NV which has been a favorite with trade magazine editors. "A beautiful plant. Plant manager Paul Altimier runs a tight very clean ‘ship’ and a fine operation. He’s got one of the neatest most efficient plants you will see anywhere. It made an impression on me."
2. Asahi beverage plant in Fujisan Japan that produces green tea is even more pharmaceutical-like. "Tea is bottled in ‘sqrounds’ square/round PET bottles. It’s amazing the entire plant is like a clean-room from start to finish and everyone wears a white clean-room suit."
1. Coke on Shikoku Island Japan.
"As far as technology and changeover this plant had the neatest line I’ve ever seen with push-button changeovers. Virtually the entire bottling line was handled from the control room. Push a button then guiderails for the entire line change their spacing throughout the single file sections. Everything that could be automated would automatically change. An unbelievable amount of automation: robotic everything depalletizing palletizing warehousing. It’s mind-boggling and eliminated operators as much as possible. Like a ghost town plant."
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