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Machinery

Filling, Capping & Sealing

Film unwinds from left to righton this horizontal rotary form/film/seal machine. The machine produces about 60 pouches/min. A sa
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Stand-up pouch stands tall on the shelf

A first-of-its-kind rotary hf/f/s machine helps Indiana candy and snack maker Golden Stream introduce 30 products in stand-up pouches. Retailers like the ways pouches can be merchandised; consumers like the resealable zipper that's applied in-line.
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High gloss is one of the characteristics of calendered plastic sheet (above) that makes it appealing to thermoformers. The speci
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Gauging demand for calendered plastics

Consistent sheet thickness and economics make calendered plastics appealing to thermoformers. How are plastics calendered? What are the current developments in calendering? Packaging World takes a look.
Once the 5-gal jugs have been sanitized, they are automatically conveyed around a corner and into the filling chamber (left). Wi
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Bottling water for millions

Tak Fat now supplies pure bottled drinking water to eight million consumers in China's Guangzhou area. The next target is the total Guangdong province of 69 million, and then on to the rest of the country. Integrated 5-gal line delivers 400 bph.
After containers are inserted into pucks by a rotary turret (top) that1s integrated into the unscrambler (at left, opposite page
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Pucks combat pack proliferation at Chesebrough-Pond's

Body wash filling line is outfitted with a puck handling system for bottles that increases throughput by 25% while virtually eliminating container size changeover.
Sold in 539 Migros supermarkets in Switzerland, Sports+Fit isotonic drink comes in a bottle made of a low-NDC-level PET copolyme
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PEN polymers lure beverage marketers

Superior thermal properties, chemical resistance, and high barrier to oxygen transmission have made PEN and other naphthalate-based materials irresistable for a hot-filled isotonic drink and for citrus juices.
While these former PP bottles (above) earned recognition from NACD last year, they didn1t provide the clarity that the new PET v
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Bottle drinks from the stream of technology

American Beverage Marketers warm-fills its Finest Call cocktail mixes into new PET bottles, then injects liquid nitrogen. The LN2 prevents bottle paneling and helps to extend shelf life. The PET bottle replaces PP, providing greater clarity and appeal for the product's introduction to the retail market.
Cups are denested and sent into the packaging line by two rotary cup feeders, each of which holds 20 stacks of 50 nested cups.
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The king of cups

Start-up company Dr. McDougall's Right Foods had lofty targets for packaging speed and accuracy. So it invested heavily in sophisticated packaging equipment before it even had a product ready for the marketplace.
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The king of cups (sidebar)

Servo-driven accuracy for spices
An operator applies an updated price code to a package by sending it past an ink-jet coder.
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What price flexibility?

Mexican pharmaceuticals maker Byk Gulden relies on ink-jet coding to react faster when economic conditions require price changes to already-marked packages.
The 40-valve gravity/vacuum filler selected by Jim Beam minimizes product foaming to permit filling speeds of 180 bottles/min. T
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New level of packaging technology reaches Jim Beam

Managers at Jim Beam's Clermont, KY, plant began with a filler/capper monoblock to build its modernized 1.75-L glass line for spirits. New techniques for inspection and conveying will enable line to handle future needs.
New containers are helping Nestlé?s powdered milk mixes stand out internationally. In the U.K., a new hot chocolate drink mi
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Nestlé puts new faces on mix containers

A multi-material oval can in the U.K., a twin-pack of pouches in Switzerland, and a high-density polyethylene oval in the U.S. each deliver kid-oriented retail punch for Nestlé's powdered milk mixes.
Potato chips are vibrated into a central distribution cone (left). Chips are dispersed among 16 scale hoppers around this cone b
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El Jawhara bags snacks in burgeoning Egyptian market

Bagging equipment helps El Jawhara develop a strong presence in Egypt's rapidly growing snack food market. The equipment is expected to provide a three- to four-year payback by economically producing high volumes of bagged snacks.
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J.R. Simplot weighs accuracy's advantages

Revamped lines and switch to bags trigger savings
3. Envirogluv technology used to decorate this Revlon container is energy efficient and uses inks that are free of heavy metals.
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Setting up shop

Merck, Revlon and Clorox developed unique packaging technology for their own use. Now those developments are generating revenue through licensing to other firms.
A custom-engineered flat sealing head induction-seals recessed closures in jug-in-box containers
Machine Case Study
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An unconventional seal

A custom-engineered induction sealer allows Jensen Foods to apply tamper-evident inner seals to 41/2-gal jug-in-box foodservice packs.

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