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Machinery

Filling, Capping & Sealing

Preforms are transferred by their necks (above) in four lanes towards a heating oven
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Insourcing springs savings for AquaPenn

In an on-site container production partnership first, bottle maker Schmalbach-Lubeca leases a portion of AquaPenn's facility to reheat and blow PET preforms into bottles that AquaPenn fills at the same site.
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Case sizes produced at the plant vary widely. The palletizer adjusts to a new case height automatically thanks to a photocell u
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Alberta upgrades case handling and labeling

Maintaining maximum flexibility was a must as this Jim Beam subsidiary in Canada automated its palletizing operation. Cases now get bar codes, too.
Inside the blow/fill/seal machine, a plastic extrusion is surrounded by the mold (1), conformed to the mold with vacuum, and fil
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A new Dey for aseptic blow/fill/seal

A trio of latest-generation blow/fill/seal machines for aseptic respiratory care products are the first in the U.S. Dey Laboratories receives one-third higher production, better sterility and labor-saving CIP/SIP.
Semi-automatic capping (above) helps Nakano Foods keep capital costs down as it gauges demand for new products like its Mitsukan
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Flexible filling for salad dressings

Japanese food company Nakano Foods tests U.S. demand for its salad dressings with a flexible moderate-volume filling line.
Two reciprocating fill funnels deliver walnuts to open bags, two at a time (above). Downstream, bags are picked up by robotic he
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Zippered packs sparkle for Diamond Walnut

Stockton, CA, growing cooperative adds zippers to walnut bags. New hf/f/s machine and modular case erector/packer/closer efficiently pack four bag sizes.
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Pouch brings fruit smoothies to the supermarket

Houston-based Tropeak® is banking on a stand-up pouch with zipper reclosure to make Smoothy fruit drinks an everyday beverage in homes across America.
Labeled bottles travel through this 0;bridge? between the molding plant and the bottling operation on what may be the longest a
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Coke 'airmails' bottles at 1,000 bpm

More than 6괌 feet of air conveyors at Jundiai, Brazil, carry contour PET Coca-Cola bottles from blow molders to labelers and then on to bottling lines some 220 yards away. U.S. technology keeps filling lines from having to wait for prelabeled bottles.
The side-by-side lines (left) are used by DISA to handle non-free-flowing products that contain cornmeal and brown sugar or lard
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Auger filler takes on challenging cornmeal

DISA's 60ꯠ-sq' facility in Cali, Colombia, was almost four years old before one of its packaging lines became fully operational. The division of food giant CPC Intl., discovered that Maizena, a family of corn-flour-based mixes for puddings, cakes, and beverages, was very difficult to fill accurately.
Film unwinds from left to righton this horizontal rotary form/film/seal machine. The machine produces about 60 pouches/min. A sa
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Stand-up pouch stands tall on the shelf

A first-of-its-kind rotary hf/f/s machine helps Indiana candy and snack maker Golden Stream introduce 30 products in stand-up pouches. Retailers like the ways pouches can be merchandised; consumers like the resealable zipper that's applied in-line.
Vacuum arms pick two separate pieces of corrugated from a magazine and position them on opposite sides of the center can to serv
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A truly Superior ink packaging line

Automated filling, lidding, labeling and case packing line lets Superior Printing Ink consolidate far-flung operations under one roof. Bar-coded labels are printed on-line.
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Clamshell is armed for retail sale

A hinged polyvinyl chloride clamshell with multiple cavities has helped Norcross, GA-based Connecticut Valley Arms strengthen its retail sales of Black Powder Rifles throughout the U.S.
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Haircare whipped into shape

Hair Research Labs of Santa Monica, CA, has introduced a new Hairobics line of haircare products that have a whipped-cream-like consistency. They require a high-barrier dispensing package from Advanced Monobloc (Chappaqua, NY).
High gloss is one of the characteristics of calendered plastic sheet (above) that makes it appealing to thermoformers. The speci
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Gauging demand for calendered plastics

Consistent sheet thickness and economics make calendered plastics appealing to thermoformers. How are plastics calendered? What are the current developments in calendering? Packaging World takes a look.
Once the 5-gal jugs have been sanitized, they are automatically conveyed around a corner and into the filling chamber (left). Wi
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Bottling water for millions

Tak Fat now supplies pure bottled drinking water to eight million consumers in China's Guangzhou area. The next target is the total Guangdong province of 69 million, and then on to the rest of the country. Integrated 5-gal line delivers 400 bph.
After containers are inserted into pucks by a rotary turret (top) that1s integrated into the unscrambler (at left, opposite page
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Pucks combat pack proliferation at Chesebrough-Pond's

Body wash filling line is outfitted with a puck handling system for bottles that increases throughput by 25% while virtually eliminating container size changeover.

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