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Machinery

Conveying, Accumulation & Feeding

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Mary Kay unscrambles labor-intensive line

An automated bottle unscrambler saves Mary Kay $120ꯠ/yr in labor costs on itsBody Care packaging line. Newer filler accommodates a variety of bottle shapesand sizes, cap configurations and liquid product viscosities.
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As shown in two views (above), boxed faucets emerge bundled in film as they discharge from an automatic shrink wrapping machine
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Bundlers shrink Price Pfister's material expenses

By shrink bundling boxed faucets rather than packing them into a corrugated master shipper, Price Pfister saves on material costs, while increasing efficiency and freeing up warehouse space.
Chart 1A
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Packagers still seeking help on electronic components

Understanding electronics is critical to maintenance engineers, but it's also important to packaging engineers and more important than ever to machine operators, say our readers in PW's exclusive survey. Logic and software programming are also studied.
Customized end-of-arm tooling delivers a layer of cases onto a waiting pallet. Shown in the inset are 3 of the 7 carton sizes
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Dialing in automated palletizing

The Dial Corp. automated its palletizing operation at the same time it revised the format of its dryer sheets. Labor costs and product damage have both been reduced.
Here an operator has entered the intervention suit to make an adjustment in the area of the filler. The suit makes such adjustme
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Del Monte marries aseptic filling to sterile blow molding

By integrating sterile bottle making with aseptic filling, Del Monte Foods eliminates chemical sterilization of PET bottles prior to aseptic filling. New in-line bottle blowing and filling system permits replacement of costly heat-set PET bottles purchase
The gearing on the orbital wrapper resembles that which is used on the gun turret of an armored tank, so it?s no wonder that rug
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Orbital wrapper contains costs for EPS molder

As the cost of corrugated climbed steadily last year, this producer of EPS sheets used in the building industry found an orbital stretch wrapper that was made to order.
Peterson Mfg.?s new platform-style blisters (shown front and back, top) provide an improved look compared to its previous clamsh
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A new twist on blisters

It's called a platform blister and it saves Peterson Mfg. Co. up to 10¢ per package over its former clamshell pack. A 16-position automatic heat sealer pays for itself in a year.
Chart 1
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Components assume new importance in packaging

Conveyors, coding and marking machines, and motors and drives are the components best-known to packagers who have production and engineering responsibilities.
Filled bags of pre-mix antibiotics (such as the one at left) convey to a manual inspection station (above) where production asso
Feature Article
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Robotics deliver Rx for manual cartoning

Automated set up, packing and labeling of cartons containing antibiotic I.V. bags saves Baxter Healthcare nearly $2 million/year in labor and material costs.
One key to wrapping six somewhat unstable lightweight bottles is a movable bridge that transports the bottle group as they?
Feature Article
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Chesebrough 'raves' about new bundler

Dual-lane shrink bundler for six-packs of Rave hairspray allows plant to run line at 200+ bpm, and higher speeds are being considered. New handling features cut downtime.
Mechanical grippers mounted on a continuously moving chain pick the reclosable pour spouts from an infeed chute and, after runni
Feature Article
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Half-gallon aseptic carton is a first (sidebar)

In-line applicator's a first
This part of the monobloc (above) shows bottles indexing first to the filling heads, then to the plugging stations. Tracks feedi
Feature Article
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Monobloc boosts Akorn's capabilities

Sterile filling of opthalmic solutions becomes automated with PLC-controlled filler/plugger/capper that quadruples speed. Special part-feeding systems enhance clean-room packaging.
One derived from rice the other from soy, these nondairy beverages were the first filled on Farmland?s 1?2-gal low-acid system t
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Half-gallon aseptic carton is a first

Farmland Dairies is the first to pack a low-acid beverage in an aseptic carton this large. Shelf stability permits nontraditional placement in-store. Automatic in-line pour spout applicator is also the first of its kind.
On their way to palletizing, 12-packs of Pepsi are gently conveyed on two tracks of coated plastic chain (above). When packs bac
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Carton conveyor cleans up beverage act

As an alternative to roller conveyors, a chain conveyor carries beverage packs 900' without scuffing or marring.
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Robotic case packing sweetens Brach & Brock's bottom line

A top-load robotic pick-and-place machine replaces manual case packing of bagged candy at Brach & Brock Confections, saving the confectioner $150ꯠ in annual labor costs.

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