Machinery

Conveying, Accumulation & Feeding

Mechanical grippers mounted on a continuously moving chain pick the reclosable pour spouts from an infeed chute and, after runni
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Half-gallon aseptic carton is a first (sidebar)

In-line applicator's a first
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This part of the monobloc (above) shows bottles indexing first to the filling heads, then to the plugging stations. Tracks feedi
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Monobloc boosts Akorn's capabilities

Sterile filling of opthalmic solutions becomes automated with PLC-controlled filler/plugger/capper that quadruples speed. Special part-feeding systems enhance clean-room packaging.
One derived from rice the other from soy, these nondairy beverages were the first filled on Farmland?s 1?2-gal low-acid system t
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Half-gallon aseptic carton is a first

Farmland Dairies is the first to pack a low-acid beverage in an aseptic carton this large. Shelf stability permits nontraditional placement in-store. Automatic in-line pour spout applicator is also the first of its kind.
On their way to palletizing, 12-packs of Pepsi are gently conveyed on two tracks of coated plastic chain (above). When packs bac
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Carton conveyor cleans up beverage act

As an alternative to roller conveyors, a chain conveyor carries beverage packs 900' without scuffing or marring.
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Robotic case packing sweetens Brach & Brock's bottom line

A top-load robotic pick-and-place machine replaces manual case packing of bagged candy at Brach & Brock Confections, saving the confectioner $150ꯠ in annual labor costs.
Steve Daniels checks the vision system as filled and capped bottles index to a downstream cooler
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Ocean Spray's vision improves inspection

Juice maker automates vision system for detecting fill heights and cap application on PET bottles containing hot-filled juices. Productivity rises, labor costs decline, resulting in payback in less than one year.
A custom bottle count verifier uses a burst of air to blow bottles down a Y-shaped chute equipped with multiple light curtains
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High-assurance capping, sealing & bottle counting

In addition to flexible changeover, Glaxo Wellcome's clinical trial packaging line makes a high priority of quality-assured packaging. Its capper, sealer and bottle packer/counter are designed to maximize accuracy while minimizing errors.
A stepper-driven corner labeler (above) uses a pneumatic tamping mechanism to apply a preprinted bar-code label that?s rolled ar
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A reusable case for automation

New equipment at Herr Foods is among the first that erects, packs and seals tough-to-handle corrugated cases that are reused up to five times.
On the 2-oz line, the robotic head prepares to place 20 cups into a waiting case. To the left of the head is a sheet inserter th
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Robotics automate portion packing

Robotic packing cell case-packs delicate portion cups at speeds of 500 cups/min. Integrated system incorporates a stand-alone case erector and automatic tier sheet placer.
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Bar-code labels drive automated warehouse

In 1992, Herr's built a 40ꯠ sq' automated warehouse that makes use of bar-coded labels on cases of finished goods to automatically sort and stack cases.
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X-ray provides total inspection

A metal detector at the end of each packaging line may be fairly typical for any type of food packaging operation. Herr's tried that route a few years ago, only to experience many false rejects.
Shown are several of Swift?s Armour? marinated pork chop varieties. Chops are spaced about 1? apart within a multi-layer tray p
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Skin packs serve up Swift's pork chops

A multilayer film coextrusion combined with vacuum skin packaging machines help Swift gain a stronger presence in supermarkets with newer varieties of marinated pork chops.
Clear film wrap (below) lets warehouse people at Savannah and at its customers?s facilities see plainly what?s inside a bundle
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Sugar producer sweetens bundling methods

When Savannah Foods switched from a paper bundler to a shrink film bundler for 4- and 5-lb retail bags, downtime was reduced sharply. Costs are down, too.
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Premier Plastics grows PET bottle business

California blow molder is among the first in the U.S. to use a 24-cavity injection/stretch blow-molding machine that increases 1/2-liter PET bottle output by at least 40 million per year.
Automated bottle remover turns pucks over on their sides to allow a rod to push through a hole in the bottom of the puck and s
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New equipment revitalizes Amway packaging line

Filling speeds more than doubled and still continue to improve as Amway moves into full production with its new liquid filling line for men's and women's cosmetics.

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