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Machinery

Conveying, Accumulation & Feeding

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Robotic case packing sweetens Brach & Brock's bottom line

A top-load robotic pick-and-place machine replaces manual case packing of bagged candy at Brach & Brock Confections, saving the confectioner $150ꯠ in annual labor costs.
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Big changes in tools for mechanics of the future

The most popular handtool for future packaging mechanics may well be a laptop computer, our experts say. Electronic controls have already arrived in many machines, and are expected to dominate by the turn of the century.
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Components assume new importance in packaging

Conveyors, coding and marking machines, and motors and drives are the components best-known to packagers who have production and engineering responsibilities.
Filled bags of pre-mix antibiotics (such as the one at left) convey to a manual inspection station (above) where production asso
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Robotics deliver Rx for manual cartoning

Automated set up, packing and labeling of cartons containing antibiotic I.V. bags saves Baxter Healthcare nearly $2 million/year in labor and material costs.
One key to wrapping six somewhat unstable lightweight bottles is a movable bridge that transports the bottle group as they?
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Chesebrough 'raves' about new bundler

Dual-lane shrink bundler for six-packs of Rave hairspray allows plant to run line at 200+ bpm, and higher speeds are being considered. New handling features cut downtime.
Mechanical grippers mounted on a continuously moving chain pick the reclosable pour spouts from an infeed chute and, after runni
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Half-gallon aseptic carton is a first (sidebar)

In-line applicator's a first
This part of the monobloc (above) shows bottles indexing first to the filling heads, then to the plugging stations. Tracks feedi
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Monobloc boosts Akorn's capabilities

Sterile filling of opthalmic solutions becomes automated with PLC-controlled filler/plugger/capper that quadruples speed. Special part-feeding systems enhance clean-room packaging.
One derived from rice the other from soy, these nondairy beverages were the first filled on Farmland?s 1?2-gal low-acid system t
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Half-gallon aseptic carton is a first

Farmland Dairies is the first to pack a low-acid beverage in an aseptic carton this large. Shelf stability permits nontraditional placement in-store. Automatic in-line pour spout applicator is also the first of its kind.
Steve Daniels checks the vision system as filled and capped bottles index to a downstream cooler
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Ocean Spray's vision improves inspection

Juice maker automates vision system for detecting fill heights and cap application on PET bottles containing hot-filled juices. Productivity rises, labor costs decline, resulting in payback in less than one year.
A custom bottle count verifier uses a burst of air to blow bottles down a Y-shaped chute equipped with multiple light curtains
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High-assurance capping, sealing & bottle counting

In addition to flexible changeover, Glaxo Wellcome's clinical trial packaging line makes a high priority of quality-assured packaging. Its capper, sealer and bottle packer/counter are designed to maximize accuracy while minimizing errors.
A stepper-driven corner labeler (above) uses a pneumatic tamping mechanism to apply a preprinted bar-code label that?s rolled ar
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A reusable case for automation

New equipment at Herr Foods is among the first that erects, packs and seals tough-to-handle corrugated cases that are reused up to five times.
On the 2-oz line, the robotic head prepares to place 20 cups into a waiting case. To the left of the head is a sheet inserter th
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Robotics automate portion packing

Robotic packing cell case-packs delicate portion cups at speeds of 500 cups/min. Integrated system incorporates a stand-alone case erector and automatic tier sheet placer.
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Bar-code labels drive automated warehouse

In 1992, Herr's built a 40ꯠ sq' automated warehouse that makes use of bar-coded labels on cases of finished goods to automatically sort and stack cases.
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X-ray provides total inspection

A metal detector at the end of each packaging line may be fairly typical for any type of food packaging operation. Herr's tried that route a few years ago, only to experience many false rejects.
Clear film wrap (below) lets warehouse people at Savannah and at its customers?s facilities see plainly what?s inside a bundle
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Sugar producer sweetens bundling methods

When Savannah Foods switched from a paper bundler to a shrink film bundler for 4- and 5-lb retail bags, downtime was reduced sharply. Costs are down, too.

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