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Machinery

Converting Machinery

Process technicians David Greene and David Craft (above) observe the control console of the 10-station gravure press. The printe
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Brach's bags a winner with nine-color candy graphics

A 10-station gravure press lets Morrill Press print in nine colors, then laminate that structure to a sealant layer in-line on a single pass for Brach & Brock Confections' chocolate-covered raisins.
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Dr. Jekyll and Mr. OSHA (sidebar)

Is OSHA too nit-picky?
Molds open (top) to reveal the injection-molded PET preforms, which are subsequently conditioned and stretch/blow molded into fi
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Single-stage molding propels Premier Plastics

Custom blowmolder on West Coast adds an injection/stretch blow-molding machine to tap the bottled water market. Health For Life Brands of Arizona is first user of Premier's 500mL bottle.
An operator uses a hand-held scanning device to check color consistency (top) on the printed web as it moves through American Pa
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Printing, cold sealing sweeten converter's outlook

American Packaging's $17 million plant expansion/modernization includes an 11-station gravure press that applies cold adhesive in register in line.
Chart 1
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How purchasing copes with higher prices

Almost all packagers decry increases in corrugated costs. Users of paper and plastics find those package materials aren't far behind. These materials are most often targeted by purchasers developing strategies to hold the line on costs, according to an ex
Premier Plastics uses two labeling \"systems\" to apply front and side labels for two sizes of Mallards Food Products' ginger st
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Labelers stir fry a skillet of savings

California converter blow molds and labels containers for packer of ginger stir fry sauce sold at supermarkets and club stores. Set-up and operation video trains operators on labeler use.
This table is taken from the EPA guidelines, as published in the Federal Register, March 15. Other tables listed recovered fiber
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EPA and industry 'boxing' over cartons

The Environmental Protection Agency wants higher post-consumer recycled paper content in government-purchased boxes. Meanwhile, packaging manufacturers fear even more supply and price problems.
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Naphthalate-based bottles beckon (sidebar)

What about cost?
Table B
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Steel eyes the aluminum beverage can market

This year speculation around the world says that steel may regain an appreciable part of the beverage can market it lost to aluminum-thanks to steel's favorable costs. European trend may presage a similar shift in the U.S. in the next few years.
While the returnable/refillable Bonaqua bottle is made from costly PEN homopolymer, the other two bottles shown here are made fr
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Naphthalate-based bottles beckon

High-performance bottles made of PEN homopolymer or naphthalate-based copolyesters are beginning to find their way out of technical conferences and onto store shelves around the globe.
Holographic labels provide competitive differentiation for Lime-O-Sol?s product additions.
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Giving your package the works

Household product manufacturer Lime-O-Sol gives its new products a distinctive dual-chambered bottle and a holographic label to gain market share.
This photo, taken when Amsoil used prelabeled bottles, shows a group of 16 quart bottles getting filled simultaneously by a pos
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Amsoil labels quart line a success

As sales of its synthetic oil soared, Amsoil found prelabeled bottles too costly to buy and store. A labeler that applies labels in-line to the HDPE bottles saves $50ꯠ a year, frees space for finished goods and virtually eliminates skewed labels.
Gleneagles' John Hamilton (top, far left) and Krupp's John Piercy were instrumental in establishing the bottler's in-house stre
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Gleneagles springs for in-house stretch/blow molding

Scotland's Gleneagles Spring Waters shifts from buying PET bottles to stretch/blow molding them in-house from preforms. The change saves $600ꯠ/yr and provides a "family" image for its seven bottle sizes.
A 70-micron oriented PP sleeve label is applied to the filled and capped PET bottle prior to proceeding through a shrink tunnel
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Purity pervades Gleneagles' filling process

From natural springs to cleanroom filling conditions, Gleneagles ensures product purity that can be seen in glass-like PET.
At Johnson Controls' recycling plant at Novi, MI, incoming PET bottles are debagged and fed into the company's process that prod
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FDA plans to speed approval for PCR use

Packagers are delighted with what they've heard about new post-consumer plastic resin rules expected this fall. Data requirements will be clearer and more specific so retesting will be minimized.

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