- Contract Packaging
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Article | May 31, 1999
Tinted bottles shield milk from UV light
When it comes to milk jugs, "Yellow is better," according to Smith Dairy Products, maker of the opaque yellow "Super Jug" of milk. The extrusion-blown, high-density polyethylene jug blocks out ultraviolet light emanating from fluorescent lighting in the supermarket dairy case or from the sun itself, according to the company.
UV light oxidizes milk stripping it of riboflavin which is necessary in order for the body to absorb calcium says Bill McCabe director of marketing for the Orrville OH company.
"The paperboard industry has been advertising for years against plastic" McCabe says because the bottles' translucency permits UV light to strip out riboflavin and other vitamins and minerals. "And it gives milk an off-taste" McCabe adds.
Penn State University and a number of chemical companies conducted testing to determine which color performs best under UV light McCabe says and yellow outperformed the other colors. The yellow jug blocked out the most light helped the milk retain its flavor longer and appealed to consumers better than other colors McCabe says.
In all fairness it's worth noting that opinions on this controversial subject vary. A study conducted by the Louisiana Agricultural Research Center suggests the decrease in nutrient content and flavor only occurs after milk is exposed to UV light for longer than the amount of time it typically spends in the dairy case.
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But McCabe still contends that yellow is better. "From a marketing standpoint if we had to pick a color yellow wouldn't be the No. 1 color" he says. "It does help it stand out on the shelf but it is also confused with orange juice sometimes. But what it does for the product is worth it."
The 1-gal Super Jugs are blow molded filled capped induction-sealed and labeled in Smith Dairy's Orrville plant. The 1/2-gal jugs are purchased from Plastipak (Plymouth MI). The snap-on twist-off cap is injection-molded of HDPE by Clayton Corp. (Fenton MO). LabelTek (Wadsworth OH) flexo-prints the 60# pressure-sensitive paper labels in six colors and applies a coating of protective polypropylene.
The neckhanger is designed to look like a cape as a play on the product's name: Super Jug "Protector of the milk universe." The underside of the "cape" is printed with a coupon for 25¢ off the next purchase of the jug. Smith Dairy came up with the original design and Smiley-Hanchulak (Akron OH) executed the neckhanger's final design. Tope Printing (Millersburg OH) offset-prints the 78# synthetic paper in four colors. After printing Tope die-cuts the neckhanger and perforates a hole to fit over the jug's neck. The hole section in the center is manually punched out before the neckhangers are packed in boxes headed for Smith Dairy. The neckhangers are applied manually at Smith Dairy at speeds of 65 to 75/min.
A regional first
Yellow containers are almost the norm in southern states McCabe says but Smith Dairy claims it was the first to bring them to the Midwestern states. Initial consumer response to the jug introduced in March was mixed McCabe says.
"Even though we had a lot of radio commercials and point-of-sale [displays] we had to explain it to people and have people test it" he recalls. "By talking to dairies that had done it before we knew there would be consumer reluctance up front and then sales would come back up. We're at the stage where it's bounced back and consumers like [the product]. In fact we've picked up additional distribution from a customer base that we hadn't had before."
Smith Dairy also offers the new Moovers(TM) line of milk in polyethylene terephthalate bottles (see Packaging World Dec. '98 p. 2 or packworld.com/go/moovers) as well as milk in traditional translucent HDPE jugs. When asked about the cost of the Super Jug venture McCabe admits the jugs are 18% to 20% more expensive to produce than translucent plastic jugs. To make up for this added cost milk sold in the yellow jugs is priced 10¢ to 20¢ higher (about $1.99 to $2.29) than milk in unpigmented jugs.
Plus McCabe says Smith Dairy believes the yellow jug truly is beneficial to the consumer. "We believe in it. It's better for the product in the long run." The jugs' yellow color doesn't affect shelf life however which remains at milk's typical 19 to 21 days.
The Super Jug is currently available in Ohio southern parts of Michigan and some parts of Indiana. McCabe says Smith Dairy plans to expand its distribution more in Indiana and into Kentucky. (LB)
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