Alert: Packaging World now enhanced for the iPad and iPhone. Watch a quick video preview
Download this free, 114-page End-of-Line Equipment Playbook jam-packed with strategies for success, best practices, and pitfalls to avoid.  Learn more >>
Article |

Sanford sold on 'cell' concept (sidebar)

Initiating the ‘cell’ concept
Print Reprint

In another area of Sanford’s Bellwood IL facility another Alloyd (De Kalb IL) Model 8SC1616 eight-station automatic heat seal machine is at work in a cell operation. Installed in December 1998 this double-line packaging operation assembles the ‘2000’ line of products—including Major Accent® highlighters and Expo® dry-erase markers—inline then feeds them via conveyor to one of two packaging stations. Multiple colors can be run at once.

On the first line a 12-lane reversible conveyor sends markers to a pick-and-place machine and blister card heat seal machine identical to those on the Sharpie® line. These machines package one- two- or four-pen blister packs in multiple colors at rates up to 240 markers/min. Sealed blister packs travel along a conveyor to a collator then to a cartoner. Alloyd supplies all the machinery. Finally a 3M (St. Paul MN) case sealer tapes the cartons shut and they are ready to be palletized.

Line #2 packs four pens into chipboard cartons beginning with the same 12-lane conveyor. The conveyor leads markers to a pick-and-place unit both of which come from PMI Cartoning. Cartons are filled with four markers each. Then cartons are collated and case packed by Edson (Hamilton Ontario Canada) equipment at a rate of 4 cases/min. At this stage however both lines can only run simultaneously when the chipboard carton line is hand-fed.

See the main story that goes with this sidebar: Sanford sold on ‘cell’ concept


Add new comment

42 Best Package Designs
Sign up to receive timely updates from our editors and download this e-book consisting of our editors' picks of most notable package designs. Updated for 2014!


Don’t miss intelligence crucial to your job and business!
Click on any newsletter to view a sample. Enter your email address below to sign up!

New Issue Alert

Packaging World Magazine


Breaking packaging news

Packaging Insights

Pertinent packaging issues

On the Edge Blog

Workforce Development


Greener Package

Sustainable packaging

Shelf Impact

Package design strategies

Each newsletter ranges in frequency from once per month to a few times per month at most.