Package Design

Private Label Brands

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Flexo savings are in the bag

Bake-Line Products lowers print and package development costs while shortening lead times by switching from gravure-printed pre-made bags to flexo-printed rollstock.
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Lakeport likes can filling flexibility

This Ontario brewer designed a can filling line that accepts sizes from 8 to 32 oz. Secondary packaging can be corrugated trays, paperboard or plastic ring carriers.
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Tray packer shrinks changeover time

Tray packing/shrink wrapping line for canned vegetables provides 55-tray/min speeds along with fast, no-tool changeover for Furman Foods.
Induction sealing is greatly improved at Algood since new equipment (below left) was installed. The PET containers filled at t
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Algood looks good with new sealers

Outdated induction sealing systems were driving production line workers nuts at this peanut butter manufacturer. New equipment reduces downtime, raises productivity.
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Jalapenos 'wheel' to market in new jar

New barrier plastic jug offers convenience, safety and disposal improvements.
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Burnett cooks with foamed PP/EVOH tray (sidebar)

And the winner is.
The barrier foam tray now used for secondary packaging replaced a thermoformed flexible film. It makes Burnett?s line of micr
Feature Article
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Burnett cooks with foamed PP/EVOH tray

California marketer of precooked beef and pork takes the home meal replacement concept to a new level thanks to its foamed PP tray with EVOH barrier.
One applicator arm applies two separate labels to the end of each case (top, opposite page) and the side (left
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Corner-wrap labeling without the wrap

A pair of easy-to-use adjacent-panel labelers each relies on one applicator arm to apply two separate labels, reducing material costs compared to corner wrap labels.
Near the end of the automated ground beef packaging line are two blow-down p-s labelers. The first (right) applies a label car
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New machines and materials fuel prepackaged fresh beef

An unusual foam tray, seven-layer coextruded lidding, a high-speed rotary backflushing/lidding machine, and weigh/price labeling let this Florida meat packer respond to supermarket demand for case-ready ground beef.
Bottles ease onto and off of the filler turret via oversized-diameter starwheels (left), which cut down on splashing associat
Feature Article
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Putting the pressure on faster filling

A unique feeding system on Sweet Ripe Drinks' new pressure filler permits 750-bpm speeds with less glass breakage, higher accuracy and 15-minute changeover.
The paper filter unwind and bagging unit are shown close-up (left), while the overwrapping station appears above. Finished ov
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Vf/f/s percolates at S&D Coffee

To meet the growing sales demands of its foodservice and institutional customers, this Concord, NC, roaster fills ground coffee into a paper filter bag then overwraps between one and five bags in plastic film on the same machine. Strong sales help S&D reap a six-month payback on the unusual machine.
Sanitation measures in the HEPA-filtered packaging room include full garb, mask and boots for the operator, who also passes thro
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Nature's Pleasures launches fresh-cut apple slic es

This processor may not be the first to package apple slices in an extended shelf-life MAP format. But management believes its technology gives it an edge over those who pioneered the concept.
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Stand-up pouch stands out on the shelf

Canadian marketer of coffee, nuts and spices jumps ahead of the competition by installing a versatile pouching system for nuts and coffees. Private-label packaging beckons.
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Machinery receives 'heavy' emphasis at Pack Expo West (sidebar)

Learning in Las Vegas
Materials Product Brief
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Tube filler

The new TFS 10 is a low- to mid-volume tube filler from IWK Packaging Machinery (Fairfield, NJ) designed to meet the needs of contract packagers, private-label manufacturers, and other small-run pharmaceuticals and cosmetics manufacturers.

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