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Package Design

Private Label Brands

The camera, mounted over the wiper insertion station (above), verifies the presence of wipers in each tube (black insert at the
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Machine vision affords economic inspection

Inexpensive machine vision frees up two workers, provides 100% on-line inspection for cosmetics producer.
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Oil packer's ink-jets add bar codes (sidebar)

Networking, step one
Inside the first sterile chamber of the rotary aseptic system, bottles are sterilized with a spray of oxonia
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Filling PET aseptically at 200/min

With a prototype system in one plant and generation two in another, this Italian food company likes what it sees in rotary, aseptic filling of teas and sports drinks in PET.
Jeff Coppola, vice president of logistics at ASR (above), inspects packages of razors as they come off the line. ASR packages o
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Valuable relationship shaves time

By having one dedicated flexible packaging vendor, American Safety Razor has slashed order lead times and improved quality.
As a case moves down a powered roller conveyor, its bar code is scanned. This information is sent directly across an industri
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Controls system simplifies automatic case sortation

In the central packaging area of the two-year-old snack plant built by Pretzels, Inc. in Bluffton, In, corrugated cases of bagged snacks are conveyed from packaging to palletizing on a single powered roller conveyor.
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Square PET jar in a round hole

AC Humko has successfully fit a square peg in what ordinarily is a round hole on the store shelf. The Memphis-based firm's new plastic jar for non-dairy creamer is square while just about everyone else's is round.
Cross-feed conveyors receive product from a distribution conveyor for direct delivery to the combination scales. Shown here is t
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Fire gives snack baker a clean slate

Fire claimed Pretzels, Inc.'s Indiana headquarters plant on Christmas Eve '97. By the following August, a new plant with a streamlined packaging room had risen from the ashes.
Amodular mold insert system makes it possible to blow mold a variety of bottle sizes without paying high mold costs for each siz
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Honey shows off in clear PET

Burleson overcomes technical and cost hurdles to become one of the first honey marketers to use PET containers. Now in development is a PET jar for foodservice holding 5 lb of honey.
A side view of one of Mount Rose?s two vf/f/s machines (left) shows the scale buckets that feed a custom-designed discharge hopp
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Mount Rose weighs gains from vf/f/s equipment

Two custom vertical form/fill/seal machines help frozen pasta co-packer Mount Rose Ravioli handle the output from processing equipment, increase its speeds and save more than $200ꯠ/yr through reduced labor and product giveaway costs.
Fremont?s new display shipper (right) provides customers like Western Family a store-friendly case that shows off the product
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Displaying a concern for retailers' needs

Fremont custom-designs a new type of display-ready, film-wrapped shipper around the needs of supermarket customers. A new case-packing/shrink-wrapping line makes the design a production reality, paid for by materials savings.
Clear pouches containing vibrantly colored shampoo and bath products (top) can be filled nearly to the top thanks to a unique
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Clear pouch cuts through personal care clutter

A clear stand-up pouch differentiates shampoo and bath products for a youthful demographic in the U.K.
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Tray packer shrinks changeover time

Tray packing/shrink wrapping line for canned vegetables provides 55-tray/min speeds along with fast, no-tool changeover for Furman Foods.
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Harry's launches branded-no-brands

Store-branded items in the supermarket continue to grab bigger and bigger chunks of market share once belonging to branded items. Harry's Fresh Foods of Portland, OR, has come up with a way of capitalizing on this ongoing trend.
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Flexo savings are in the bag

Bake-Line Products lowers print and package development costs while shortening lead times by switching from gravure-printed pre-made bags to flexo-printed rollstock.
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Lakeport likes can filling flexibility

This Ontario brewer designed a can filling line that accepts sizes from 8 to 32 oz. Secondary packaging can be corrugated trays, paperboard or plastic ring carriers.

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