Download this free, 128-page Primary Packaging Line Equipment Playbook jam-packed with strategies for success, best practices, and pitfalls to avoid. Learn more >>
Article |

The king of cups (sidebar)

Servo-driven accuracy for spices
FILED IN:  Controls  > Strategy

The two GEI Mateer-Burt (Wayne PA) auger fillers that deposit spices on McDougall's new line are servo driven and each is linked to a high-speed weighing system from Rice Lake (Rice Lake WI) that tares out everything but the weight of the spices. The scales and the servo motors are part of a computerized system that allows corrections in weight on the fly. Here's how it works.

Included in each weighing system is a load cell over which each cup rides. The scale indicator sends out an electrical signal of known voltage to the load cell and receives back a signal whose voltage is different because the weight of the cup on the load cell causes resistance in the electrical circuit. The scale indicator assigns a weight to the difference between the two signals and then relays that information to the Mateer-Burt Microset Control computer on board the auger filler. The computer calculates the average spice weight in 10 cups and adjusts the auger turn automatically if that average falls outside preset parameters.

Servo motors says GEI Mateer-Burt's Tony Izzi are critical to this kind of system because they can process the digital information from the computer and can then make adjustments in auger rotation that are in the range of 1/4000 of a turn. An auger filler without servo motors on the other hand can only be adjusted in increments of 1/200 of a turn says Izzi.

Plant manager Nick Vacalo had just completed the final calibrations for this computerized control system when Packaging World visited. Its accuracy is to within ±1/2 g on fills up to 10 g. The firm needed this level of control because spices are very costly and McDougall's wants to minimize giveaway. Cost aside the spices strongly affect product flavor. Even if the fill varies minutely from cup to cup the product won't have the consistency that McDougall's feels is absolutely critical to consumer satisfaction and repeat purchases.

Related Sponsored Content

42 Best Package Designs: All New for 2016
Sign up to receive timely updates from our editors and download this e-book of our editors’ selections for most innovative package designs of the past year.


Don't miss intelligence crucial to your job and business!
Click on any newsletter to view a sample. Enter your email address below to sign up!
Each newsletter ranges in frequency from once per month to a few times per month at most.