Download this free, 80-page Food Safety Playbook jam-packed with strategies for success, best practices, how to ensure compliance with FSMA, and pitfalls to avoid. Written specifically from a packaging perspective
Learn more
Article |

One controller handles three delta robots

Easier installation at the customer plant is just one of the benefits gained by designing a multi-robot pick-and-place machine governed by a single controller.
FILED IN:  Controls  > Machine control
One Control. A single MLC control moves all the robots and does intelligent load balancing.Picking options. The end effector on each of the delta-style robots is capable of picking several different products.
Demands for greater speed and efficiency have spurred Cama ( to come up with its latest packaging machinery innovation: the Triaflex. Designed with chocolate bars in mind, it’s a loading unit that can integrate up to four delta-style robots. The robot arms are all controlled by a single Indramotion MLC, a combined motion, logic, and robotic control unit from Bosch Rexroth (

A single Triaflex delta robot achieves speeds of up to 120 cycles per minute. Through the simultaneous picking of several products using a “multi picks” gripper system, the delta robot can handle up to 300 products per minute. The Triaflex system provides dynamic belt synchronization to pick up and place products at speeds to 360 ft/min. This also allows for the placement of individual products into secondary packages for overwrapping.

The unique approach of this new multi-robot platform in comparison to other systems available on the market is that Cama utilizes a single controller for the entire machine and no longer controls each individual robot with a separate controller. Cama matched its expertise with Rexroth’s knowledge of the packaging industry to develop the innovative solutions that lead to success for both sides, like calculating several kinematics on one controller to both control and synchronize several robots.

Related Sponsored Content

While all three “Triaflex” delta robots are operated by a single Rexroth IndraMotion MLC motion logic controller, even the operation of a fourth robot and two additional belt axes would be possible without any degradation in line performance. Multiple communication interfaces between individual robot controls are no longer necessary. In networks where more than one controller is involved, these interfaces are required to ensure the transmission of camera system information and the coordination of the robot units to prevent collisions.

“There are many solutions in the market, but only Rexroth offers us the performance we felt we needed,” says Daniele Ballente, Cama’s CEO. “Another factor is that with the drive and control technology from Rexroth we can not only realize robots, but we are also able to automate our complete machine portfolio, including cartoners and tertiary packaging machines.”

The IndraMotion MLC control offers high computing power, scalability, and modularity. Up to 16 kinematics can be controlled simultaneously, each with a maximum of eight interpolating axes and up to four synchronous belts. In addition, machine manufacturers can implement their own kinematics quickly and easily. Rexroth’s IndraMotion for Packaging makes it easy to integrate camera systems and programming with RCL (Robot Control Language) or IEC 61131 robotics function blocks. The company’s standardized IndraWorks engineering software simplifies project planning, parameterizing, programming, visualization, and diagnostics of all Rexroth components.

The ability to control multiple delta robots with the Rexroth motion logic control offered Cama a number of advantages. All functions are integrated in one control system, while the number of interfaces and component costs was cut. With the use of Rexroth’s modular IndraDrive drive systems with dualaxis drives, the cabling effort was reduced by up to 40 percent. In addition, this solution saves space: the footprint was cut by 50% and the control cabinet size was reduced by 40%. Consequently, Cama can install the entire “Triaflex” control system for three robots in one control cabinet. This helps to further reduce the costs for cabling and simplifies installation at the customer’s plant.


“The new compact loading unit with three integrated delta robots allows us to achieve the speed demanded by the end customer. And we save considerable space when compared to a solution consisting of delta robots connected in series, each with its own control cabinet,” says Ballente.


42 Best Package Designs: All New for 2016
Sign up to receive timely updates from our editors and download this e-book of our editors’ selections for most innovative package designs of the past year.


Don't miss intelligence crucial to your job and business!
Click on any newsletter to view a sample. Enter your email address below to sign up!
Each newsletter ranges in frequency from once per month to a few times per month at most.