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Unscramblers

Feature Article
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Mary Kay unscrambles labor-intensive line

An automated bottle unscrambler saves Mary Kay $120ꯠ/yr in labor costs on itsBody Care packaging line. Newer filler accommodates a variety of bottle shapesand sizes, cap configurations and liquid product viscosities.
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The PS resin used for Wilkinson?s DeltaPak, shown here in the trim press, has a modifier that gives the container just the right
Feature Article
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Food retailers like OPS tub for in-store applications

Wilkinson extrudes and thermoforms a two-piece tub with a snap-fit seal that keeps food fresh. Resin consistency and the right copolymer modifier help a lot.
Here an operator has entered the intervention suit to make an adjustment in the area of the filler. The suit makes such adjustme
Feature Article
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Del Monte marries aseptic filling to sterile blow molding

By integrating sterile bottle making with aseptic filling, Del Monte Foods eliminates chemical sterilization of PET bottles prior to aseptic filling. New in-line bottle blowing and filling system permits replacement of costly heat-set PET bottles purchase
This part of the monobloc (above) shows bottles indexing first to the filling heads, then to the plugging stations. Tracks feedi
Feature Article
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Monobloc boosts Akorn's capabilities

Sterile filling of opthalmic solutions becomes automated with PLC-controlled filler/plugger/capper that quadruples speed. Special part-feeding systems enhance clean-room packaging.
Though HDPE bottles (below left) served The Body Shop well for many years, the new look of PET (above) is viewed by the firm a
Feature Article
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No-label look hits PET bottles

For 17 years The Body Shop's hair, bath and fragrance products have been filled in HDPE bottles. Now PET is taking over, along with a disc-style closure and a no-label look.
The rebuilt cartoner and a modified bottle loader (above) enabled Chattem to almost double its package output. The new PamprinÂ
Feature Article
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Preventive medicine for pharmaceutical producer

CPSC regulations caused pharmaceutical manufacturer Chattem, Inc., to update packaging for its menstrual pain relief products. Line changes included a rebuild-instead of a purchase-of a cartoner to help expedite the switch.
The quick-change rotary orienter (top) properly aligns three 375-ml flasks sold in two distinctive shapes (above
Feature Article
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Unloader, orienter speed Seagram's glass flask line

Automated uncasing speeds output and reduces costs for 375-mL glass flasks. Quick-change bottle orienter aligns bottles for downstream functions.
Materials Product Brief
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Bottle unscrambler

Kalish (Montreal, Quebec, Canada) has eliminated change parts on its Kalisort 150 bottle unscrambler to minimize changeover time to under 2 minutes without tools.
Controls Product Brief
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Palletizer infeed for orienting cases

With quick identification in mind, Columbia Machine (Vancouver, WA) developed The Turnado palletizer infeed. Its unique design allows cases to be oriented in such a way that labels face outward on all sides of a palletized load.
Cap feeder delivers caps to capper, which has a removable brass chute end (inset) dedicated to each cap size. No tools are neede
Feature Article
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Versatility drives Shrader line design

A short while ago, contract packager Shrader Canada rarely filled more than 8ꯠ bottles of liquid automotive products per shift. A new and versatile line now lets the firm reach 26ꯠ per shift .

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