Case Studies

This rigid APET clamshell provides shock protection for Seagate's disc drives during handling and shipping. Bar codes can be sca
Machine Case Study
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SeaShell drives away damage

Disk drive manufacturer Seagate reduces damage by 60% and saves more than $4 million per year in freight and materials costs by switching to a thermoformed ‘SeaShell’ clamshell.
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Updated olive oil label

In a change from the days when its olive oil was sold from the back of a truck in the farmer’s market, Calio Groves decided to update the look of its V.G.
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Wine label evokes Chilean heritage

Franciscan Estate, a St. Helena, CA-based winery, wanted to “create a story” for Primus, its premium Chilean red table wine. To achieve that, the winery turned to Michael Osborne Design (San Francisco, CA) to create a label that would evoke a sense of the vintage’s rich Chilean heritage.
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Dialing into new packaging

Variotec Innovative Packaging Systems (Kaufbeuren, Germany) has launched a new dispensing concept called Dialpack. First used in Germany in 1999 for Variotec’s own Variosun brand sunscreen, the Dialpack system allows consumers to select their preferred level of SPF protection between every application. A dial on the front panel of the polypropylene “bottle” can be adjusted to meet specific sunscreen needs.
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New double-bag system in Japan

An unusual double-bag system is being used for delivery of liquid for enteral nutrition in various Japanese hospitals. The system includes an aseptically filled inner Elopouch® bag, the kind often used for UHT milks.
Open-mouth, pinch-bottom bags (top) are pulled from a magazine feed by vacuum cups. Sealed bags (above) exit the filler and are
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Efficiency gained, paper costs cut

A UK producer of chemicals used in the leather industry successfully integrated an automated packaging line and cut the cost of multiwall paper bags in the process.
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Switch to PET brings icy look

United Distillers & Vintners recently replaced glass with polyethylene terephthalate for 200-mL (6.76-oz) bottles of its TGI Friday’s® On the Rocks line of ready-to-drink cocktails. The custom bottles are injection/stretch blow molded by Schmalbach-Lubeca.
This drawing shows the U-shaped aseptic filling line from beginning to end.
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Aseptic drug filling boasts new type of sterilization

Sterilizing a depyrogenation tunnel by means of vaporized hydrogen peroxide is a first at Organon’s recently installed vial filling line.
Package Case Study
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Kraft-y bottle wins accolades

Kraft Food Services, Glenview, IL, was honored in October with the Package of the Year award from the Atlanta-based Assn. of Dressings and Sauces. Kraft’s patented wide-mouth, high-density polyethylene 1-gal jug includes a handle featuring a thumbprint and finger-grip for easy gripping, along with a screw cap and a pouring-friendly design.
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Remedent's new package turns heads (sidebar)

The packaging process
Church & Dwight's complex, two-layer top label deftly balances high-speed application, consumer convenience and food-grade TE re
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Over-the-top effort solves TE challenges

Arm & Hammer’s p-s TE label for its new HDPE shaker bottle of baking soda uses two types of adhesives. The duo performs tamper-evidence while it meets regulatory requirements for foods.
The thermal-transfer printer/encoder "test" machine (above) operates at a Hines Veterans Hospital outpatient pharmacy. It encode
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VA hospital tests 'talking' label

Visually impaired patients at a veterans hospital are participating in a pilot program involving a radio-frequency identification labeling system that can read aloud prescription information and instructions for a medicine.
A rigid primary package guards against breakage and moisture damage.
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Effervescent tablets go 'Airborne' in tubes

Knight-McDowell Labs’ quest for an alternative to foil packaging for its effervescent tablets led to a rigid, polypropylene injection-molded container.
The bagged hip stem is twisted into place into an undercut in the inner tray (above). This secures the metal part for distributi
Package Case Study
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Redesign puts twist into 'hip' trays

Smith & Nephew’s redesigned packaging for hip stems puts a product-securing twist to PETG trays, while foam inserts also keep the metal product secure.
The new look for Remedent's tooth-and-gumbrush packaging includes a clear PETG tube, PS base and top, and colorful labels for in
Package Case Study
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Remedent's new package turns heads

Manufacturer of an unconventional toothbrush addresses consumer requests and increases sales with a switch from blister packaging to a clear PETG tube.
Package Case Study
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Tressa touts 'tri' container

To promote its line of Complexes™ hair-care offerings, Tressa, Inc. is selling 3-oz trial packs unitized in what Tressa calls its “TryPack.”Supplied by TricorBraun (St.

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