Case Studies

New printed shrink film unsupported bundles (left) offers the company new merchandising possibilities, while the tray overwrap s
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Single line pours out many SKUs with new options

One packaging line plus 10 different containers equals 60 SKUs, thanks to new end-of-the-line bundling and tray-pack equipment and film.
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Juiced-up graphics

In a dramatic departure from its old packaging, Snapple’s Mistic Drinks unveiled a new, more contemporary-looking bottle in the marketplace earlier this year.
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U.S. Sugar zips into reclosable bags (sidebar)

Zipper application is outsourced
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Sizzling graphics

Packaging for the new Jack Daniel’s Grilling Sauce was designed to show consumers that the product can be as good over grilled food as Jack Daniel’s whiskey is over ice.
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Breakthrough aseptic line at CNP (sidebar)

Robotic wizardry
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Graphically energized cartons

In February, Novartis Consumer Health, Inc., Summit, NJ, launched nationally a line of 10 dietary supplements called ReSource Wellness that aim to help consumers feel better and take charge of their health.
Brick packs of a rice-based beverage, in production on the day of PW's visit, move through the automatic case packer.
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Breakthrough aseptic line at CNP

Two new aseptic lines are capable of filling either 500-mL or 1-L brick pack cartons. FIFO accumulation system and remote robotic palletizing also shine.
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Campbell's meal kit packs convenience

Spotted by Packaging World editors at FMI, Campbell’s Supper Bakes will rollout nationally in July with five packaging components. Each outer paperboard carton contains a 10¾-oz easy-open steel can of baking sauce, a high-density polyethylene/ethylene vinyl acetate-blend pouch of starch mix, and paper/plastic and foil/plastic-laminated tandem packets of seasoning and crumb toppings.
Forklift pickup channels, clearly visible at the base of the machine, make it easy to transport the machine from one packing she
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Bottom taper coddles fruit

This automated case taper has special gear that helps protect delicate fruit during distribution. It runs at a steady 54 boxes/min and can be forklifted from place to place.
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Microsoft upgrades its packaging

Software giant switches from a bleached board/corrugated combo pack to coated unbleached kraft board, saving material and equipment costs.
Shipped flat, the cushions are inflated using this manual bench-top system. IKON plans to install more automatic inflation devic
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IKON polishes image with air cradles

Inflated cushions now cradle toner cartridges in shipping packs from two remanufacturing plants, reducing damage while enhancing satisfaction.
While rotating on powered rollers, a 36,000-lb steel coil is stretch wrapped in 2-mil LLDPE film treated with vapor corrosion in
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Weirton stretches for film/paper 'cocoon'

This steel producer works closely with a distributor to protect shipments of its 36ꯠ-lb steel coils by stretch wrapping them in vapor corrosion inhibitor film.
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Au-ve-co fastens itself to print-and-apply labeler (sidebar)

Distributor/vendor duo drive Au-ve-co
Au-ve-co's Rita Keller (above) tends to a print-and-apply labeler that prints bar codes and information onto labels used for car
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Au-ve-co fastens itself to print-and-apply labeler

Print-and-apply machine labels knocked-down folding cartons used for Au-ve-co’s automotive repair parts. The machine adds printing flexibility, meets growing volume needs, and reduces maintenance and changeover time.
Household chemical category: gold to Twin City Bottle (Minneapolis, MN) and The Caldrea Co. for a bottle and closure for home ca
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Other NACD winners

Listed below are the NACD winners in the other six categories.
Knocked-down cases are placed in a magazine on the infeed section of the digital printer. Stacks of printed cases discharge onto
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Sunnyside sees sunny side of off-line printing

Chemical manufacturer employs an off-line digital printer that prints bar codes on cases. It reduces downtime and produces more legible type than previous in-line coders.

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