Case Studies

Machine Case Study
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Roll cradles adapted to package roll-up doors

Having developed a line of roll-up doors for self-storage buildings, Betco, Inc. of Statesville, NC, needed an economical method of packaging the doors for transport.
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Package Case Study
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StarKist 3-oz pouch is a smaller 'hook'

StarKist Foods Div. of Pittsburgh-based Heinz North America hopes to hook consumers with a smaller, single-serve pouch of StarKist tuna. Introduced in April, the 3-oz Flavor Fresh Pouch is a line extension of the company’s 7.06-oz pouch introduced last fall. The new, smaller pouch is expected to be available nationally by August.
Books enter the case packing line on an infeed conveyor and are then stacked for case packing in a down-stacking chamber.
Machine Case Study
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Textbook publisher moves to automation

By automating case packing and palletizing, this not-for-profit book publisher saves thousands of volunteer hours annually.
Package Case Study
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Plastic innovation

In May, Glendale, CA-based Nestlé USA introduced Nestea iced tea concentrate in a striking custom-molded bottle supplied by Continental Plastics Container (Elk Grove Village, IL).
Shipped flat, the cushions are inflated using this manual bench-top system. IKON plans to install more automatic inflation devic
Machine Case Study
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IKON polishes image with air cradles

Inflated cushions now cradle toner cartridges in shipping packs from two remanufacturing plants, reducing damage while enhancing satisfaction.
Package Case Study
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Label does the twist for Jim Beam Brands

To give its traditional packaging a new twist, Jim Beam Brands began marketing its DeKuyper Pucker Schnapps in glass bottles decorated with CCL Label’s (Rosemont, IL) Spinformation® label in March.
While rotating on powered rollers, a 36,000-lb steel coil is stretch wrapped in 2-mil LLDPE film treated with vapor corrosion in
Machine Case Study
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Weirton stretches for film/paper 'cocoon'

This steel producer works closely with a distributor to protect shipments of its 36ꯠ-lb steel coils by stretch wrapping them in vapor corrosion inhibitor film.
Package Case Study
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Stars and stripes design

Welch’s Sparkling Juice is dressing up for the holidays. A new shrink-wrapped package, designed by Bailey Design Group (Plymouth Meeting, PA), should help Welch’s expand consumption of its product to times of the year other than Thanksgiving, Christmas, and New Year. “The challenge for us was to create lively packaging that ties in directly to holiday occasions and promotes a feel of family and celebration while maintaining a premium image,” says Russ Napolitano, executive vice president and partner at Bailey.
Machine Case Study
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Au-ve-co fastens itself to print-and-apply labeler (sidebar)

Distributor/vendor duo drive Au-ve-co
Package Case Study
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Putting the 'K' in packaging

Canandaigua Wine Co.’s newest addition, K, is an alcoholic hard cider produced in England, designed to look like nothing beer drinkers have seen before.
Au-ve-co's Rita Keller (above) tends to a print-and-apply labeler that prints bar codes and information onto labels used for car
Machine Case Study
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Au-ve-co fastens itself to print-and-apply labeler

Print-and-apply machine labels knocked-down folding cartons used for Au-ve-co’s automotive repair parts. The machine adds printing flexibility, meets growing volume needs, and reduces maintenance and changeover time.
Package Case Study
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Sizzling graphics

Packaging for the new Jack Daniel’s Grilling Sauce was designed to show consumers that the product can be as good over grilled food as Jack Daniel’s whiskey is over ice.
Knocked-down cases are placed in a magazine on the infeed section of the digital printer. Stacks of printed cases discharge onto
Machine Case Study
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Sunnyside sees sunny side of off-line printing

Chemical manufacturer employs an off-line digital printer that prints bar codes on cases. It reduces downtime and produces more legible type than previous in-line coders.
Package Case Study
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Graphically energized cartons

In February, Novartis Consumer Health, Inc., Summit, NJ, launched nationally a line of 10 dietary supplements called ReSource Wellness that aim to help consumers feel better and take charge of their health.
Marker flow on the clip conveyor can be directed to the cartoner. Flow automatically reverts to the bulk system in case of a car
Machine Case Study
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Sanford counts on oriented bulk filling (sidebar)

Integrated cartoning and casing
Package Case Study
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Campbell's meal kit packs convenience

Spotted by Packaging World editors at FMI, Campbell’s Supper Bakes will rollout nationally in July with five packaging components. Each outer paperboard carton contains a 10¾-oz easy-open steel can of baking sauce, a high-density polyethylene/ethylene vinyl acetate-blend pouch of starch mix, and paper/plastic and foil/plastic-laminated tandem packets of seasoning and crumb toppings.

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