Case Studies

Machine Case Study
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Quality product, quality coding

“It’s too easy to spend time and money on the best ingredients, careful production, and attractive packaging only to destroy the quality feel by poor printing of the ‘use-by’ date and batch number on the pack.” Sales director David Marx of Giles Foods knows whereof he speaks. His firm, based in Milton Keynes, England, supplies a range of quiches and specialty breads to major food retailers in the United Kingdom.
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Package Case Study
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Stars and stripes design

Welch’s Sparkling Juice is dressing up for the holidays. A new shrink-wrapped package, designed by Bailey Design Group (Plymouth Meeting, PA), should help Welch’s expand consumption of its product to times of the year other than Thanksgiving, Christmas, and New Year. “The challenge for us was to create lively packaging that ties in directly to holiday occasions and promotes a feel of family and celebration while maintaining a premium image,” says Russ Napolitano, executive vice president and partner at Bailey.
Machine Case Study
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Breakthrough aseptic line at CNP (sidebar)

Robotic wizardry
Package Case Study
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Putting the 'K' in packaging

Canandaigua Wine Co.’s newest addition, K, is an alcoholic hard cider produced in England, designed to look like nothing beer drinkers have seen before.
Brick packs of a rice-based beverage, in production on the day of PW's visit, move through the automatic case packer.
Machine Case Study
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Breakthrough aseptic line at CNP

Two new aseptic lines are capable of filling either 500-mL or 1-L brick pack cartons. FIFO accumulation system and remote robotic palletizing also shine.
Package Case Study
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Sizzling graphics

Packaging for the new Jack Daniel’s Grilling Sauce was designed to show consumers that the product can be as good over grilled food as Jack Daniel’s whiskey is over ice.
Forklift pickup channels, clearly visible at the base of the machine, make it easy to transport the machine from one packing she
Machine Case Study
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Bottom taper coddles fruit

This automated case taper has special gear that helps protect delicate fruit during distribution. It runs at a steady 54 boxes/min and can be forklifted from place to place.
Package Case Study
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Graphically energized cartons

In February, Novartis Consumer Health, Inc., Summit, NJ, launched nationally a line of 10 dietary supplements called ReSource Wellness that aim to help consumers feel better and take charge of their health.
Shipped flat, the cushions are inflated using this manual bench-top system. IKON plans to install more automatic inflation devic
Machine Case Study
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IKON polishes image with air cradles

Inflated cushions now cradle toner cartridges in shipping packs from two remanufacturing plants, reducing damage while enhancing satisfaction.
Package Case Study
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Campbell's meal kit packs convenience

Spotted by Packaging World editors at FMI, Campbell’s Supper Bakes will rollout nationally in July with five packaging components. Each outer paperboard carton contains a 10¾-oz easy-open steel can of baking sauce, a high-density polyethylene/ethylene vinyl acetate-blend pouch of starch mix, and paper/plastic and foil/plastic-laminated tandem packets of seasoning and crumb toppings.
While rotating on powered rollers, a 36,000-lb steel coil is stretch wrapped in 2-mil LLDPE film treated with vapor corrosion in
Machine Case Study
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Weirton stretches for film/paper 'cocoon'

This steel producer works closely with a distributor to protect shipments of its 36ꯠ-lb steel coils by stretch wrapping them in vapor corrosion inhibitor film.
Package Case Study
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Microsoft upgrades its packaging

Software giant switches from a bleached board/corrugated combo pack to coated unbleached kraft board, saving material and equipment costs.
Machine Case Study
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Au-ve-co fastens itself to print-and-apply labeler (sidebar)

Distributor/vendor duo drive Au-ve-co
Au-ve-co's Rita Keller (above) tends to a print-and-apply labeler that prints bar codes and information onto labels used for car
Machine Case Study
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Au-ve-co fastens itself to print-and-apply labeler

Print-and-apply machine labels knocked-down folding cartons used for Au-ve-co’s automotive repair parts. The machine adds printing flexibility, meets growing volume needs, and reduces maintenance and changeover time.
Knocked-down cases are placed in a magazine on the infeed section of the digital printer. Stacks of printed cases discharge onto
Machine Case Study
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Sunnyside sees sunny side of off-line printing

Chemical manufacturer employs an off-line digital printer that prints bar codes on cases. It reduces downtime and produces more legible type than previous in-line coders.
Marker flow on the clip conveyor can be directed to the cartoner. Flow automatically reverts to the bulk system in case of a car
Machine Case Study
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Sanford counts on oriented bulk filling (sidebar)

Integrated cartoning and casing

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