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Case Studies

Package Case Study
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Pigmented bottle battles milk oxidation

A new FlavorTight™ bottle that adds a white color concentrate to high-density polyethylene helps prevent oxidation in Dean Foods’ Land O’Lakes-brand ½- and 1-gal sizes of milk. Introduced in August into seven Midwest states, the bottles are used for 14 total SKUs.
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A new tray stacker is part of Furman's $3.5 million renovation made to three packaging lines. The system stacks five trays in tw
Machine Case Study
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Furman polishes up brightstock packing

Furman Foods increases output with a new depalletizer, tray packer, tray stacker, film wrapper, and shrink tunnel. Conveyors assist flow control to keep things running smoothly. See in-plant video
Package Case Study
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Coke canner rolls out 'fridge-friendly' pack

In a radical departure from the long-standing 4x3-can-configured 12-pack, Coca-Cola Bottling Co. Consolidated, Charlotte, NC, last month began to ship a new 6x2-configured 12-pack. Called the Fridge Pack™, the new shape paperboard pack is ideal for refrigerator shelves and replaces the 4x3-can 12-pack for the company.
Statcorp's new packaging system (above) requires just one operator and the new bagger/printer combo.
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Printer/bagger lets Statcorp pack 'stat'

Maker of blood-pressure cuffs adds an imprinting bagger to cut labor and label costs, while productivity soars.
Package Case Study
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Tuna salad kit packs multiple components

In April, Chicken of the Sea Intl., San Diego, CA, launched a Tuna Salad Kit that contains premium no-drain tuna in a vacuum-packed foil pouch.
Ryt-way's new wrappers sit side-by-side (above).
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Wrapper does 'ryt' by contract packager

New wrapper greatly reduces material waste and labor costs while boosting productivity and employee morale.
Package Case Study
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Not just a 'corny' redesign

Since its redesign last year, sales for the Albers corn meal product line have increased considerably. The Nestlé USA company turned to Enterprise IG (San Francisco, CA) to revitalize the image Albers has cultivated since it introduced its product line in the 1920s.
Package Case Study
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New identity for premium fragrances

Following on the heels of its recently launched Wizard Scented Oil plug-in air freshener, Wayne, NJ-based Reckitt Benckiser called on LAM Design Associates (Pleasantville, NY) to expand on its design and create a distinctive look for the entire line of “air care” products.
Package Case Study
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Graphic revitalization

In 1957, Vitabath came out with its first bath and shower gel called Vitabath Gelée. Not much had changed until February when Vitabath released a new fragrance and a new look. Phoenix-based Belae Brands, the maker of Vitabath personal care products, unveiled a modern, upscale packaging design, featuring a contemporary new logo screen-printed directly to the bottle.
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U.S. Sugar zips into reclosable bags (sidebar)

Zipper application is outsourced
Package Case Study
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Nestlé extends pasta's shelf life by 50%

A Nestlé USA facility in Danville, VA, is the first known commercial user of the OS1000 polymer-based oxygen-scavenging system from Cryovac (Duncan, SC).
A Blue Diamond technician makes a keypad adjustment to a new case coder (above). Each coder codes up to three lines of type on a
Machine Case Study
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Case coders sparkle at Blue Diamond

New equipment delivers three lines of type for bulk boxes of nuts. The case coders reduce labor costs, downtime, and ink loss associated with previous units.
Package Case Study
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Coors carton 'on the rocks'

Just in time for the summer picnic season, Golden, CO-based Coors released its Coors Cooler Box, a disposable cooler carton with a patented barrier that holds ice and water.
Machine Case Study
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Roll cradles adapted to package roll-up doors

Having developed a line of roll-up doors for self-storage buildings, Betco, Inc. of Statesville, NC, needed an economical method of packaging the doors for transport.
Package Case Study
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StarKist 3-oz pouch is a smaller 'hook'

StarKist Foods Div. of Pittsburgh-based Heinz North America hopes to hook consumers with a smaller, single-serve pouch of StarKist tuna. Introduced in April, the 3-oz Flavor Fresh Pouch is a line extension of the company’s 7.06-oz pouch introduced last fall. The new, smaller pouch is expected to be available nationally by August.
Books enter the case packing line on an infeed conveyor and are then stacked for case packing in a down-stacking chamber.
Machine Case Study
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Textbook publisher moves to automation

By automating case packing and palletizing, this not-for-profit book publisher saves thousands of volunteer hours annually.

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