Case Studies

Package Case Study
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Dasani does the twist

Most beverage bottles with sports caps open by pulling up on the cap, and they’re closed by pushing the spout back down. But a new 24-oz PET bottle of Coca-Cola’s Dasani-brand water uses a unique overcap/spout combination that twists open.
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Gatorade Kids Pack uses a colorful six-color printed shrink film for both the front and back panels, including distortion-printi
Machine Case Study
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Custom line lets Gatorade sprint to market

Effective use of resources gives Gatorade Canada a new product just in time for the summer selling season.
Package Case Study
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Nite Ize sees card printing economics

To achieve color printing on both the front and back of its blister cards, Nite Ize Inc., a Boulder, CO-based manufacturer of outdoors equipment, turned to CardPak (Solon, OH).
Operating using 4 axes, each robot picks a cordial from the conveyor and places it into the tray at an average rate of 1.5 cordi
Machine Case Study
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'Cordial' robots hit savings sweet spot

Twenty-four robotic arms place Queen Anne brand cordials at rate of 90/min/arm into six-count plastic trays.See in-plant video
Package Case Study
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A 'fishy' redesign

Van De Kamp’s decided to revamp the graphic design for the cartons containing its line of frozen seafood entrées. The company turned to Deutsch Design Works (San Francisco, CA) to help reposition the brand as a main meal for the entire family.
Variable information printed on boxes (top) includes number of pieces in human-readable and bar-code format.
Machine Case Study
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Fruit-packing line learns to count

Hand-stamping of variable information has been replaced by automatic ink-jet printing. A machine vision system counts fruit pieces and relays totals for each box to the printer.
Package Case Study
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Say 'cheese' for new packaging graphic design

With the help of LAM Design (Pleasantville, NY) Fujifilm unveiled its new Fujicolor QuickSnap Flash one-time-use camera with a sleek, stylish body design and vivid package graphics.
After folding two side flaps, an operator inserts the sensor product (above) between the package's corrugated and film material.
Machine Case Study
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Less time + less labor and materials = savings

Sensor maker Sensotec employs retention packaging that saves in labor and material costs, while delivering consistent protection.
Package Case Study
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Reclosable holo bag stands out

An ice melter is repackaged in reclosable, premade stand-up bags featuring an attention-getting, full-coverage, laminated holographic substrate.
The 24-valve filler (above) is enclosed in a chamber where overpressured sterile air keeps contamination out.
Machine Case Study
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Montaqua makes its move

This Montana water plant is poised to make a splash. A new line for PET bottles paves the way for much broader distribution.
Miracle Sealant's new home-improvement retail products come in this two-layer teal-pigmented bottle with a sleeve label.
Package Case Study
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Home Depot customers receive a Miracle package

Primarily an institutional supplier, Miracle Sealants opens up new retail business thanks to new fluorinated bottles and sleeve labels.
A Draper Tools operator presses a trigger on the machine that releases a fastener that secures the tool to the display card.
Machine Case Study
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Power found handy in tool packaging

England-based tool supplier speeds up packaging production by 70% with new fastening systems.
Package Case Study
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Bagging output soars at Crunch Pak (sidebar)

Bag film: A ‘touchy’ subject
One of three baggers inside Crunch Pak's cold room packs a range of sizes including its most popular item, a 1-lb zippered 
bag
Machine Case Study
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Bagging output soars at Crunch Pak

Low-profile vf/f/s units designed to reduce bruising pack up to 50 bags/min of different sizes that are sold to schools and stores.See in-plant video
Package Case Study
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Bagging output soars at Crunch Pak (sidebar)

Bagged apple slices reach for the gold
Machine Case Study
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A Technical success

New system upgrades placement of paper labels on plastic bottles at Technical Chemical.

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