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Case Studies

Package Case Study
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A light, crisp, and refreshing redesign

Time and time again, Diet Pepsi drinkers have described the product’s flavor as “light, crisp, and refreshing.” In-house packaging designers, with the help of Deutsch Design Works (San Francisco, CA), created a new design for all Diet Pepsi packaging that would reflect these three important attributes.
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The first robotic loader (top right) for workplace water bottles was installed at Neverfail's Thornleigh plant.
Machine Case Study
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U.S. technology upgrades Australian water bottler

A 66% increase in productivity and a threefold boost in output accompany the installation of automated workplace water-bottle filling and handling.
Delta Faucet redesigned its carton exteriors for retail-bound packs (left) and for its trade customers (above). More colorful pr
Package Case Study
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'Beautifully Engineered' faucet packaging

Delta Faucet redesigns its packaging using preprinted boxes that include product photography to help instruct users. Inside, a new thermoformed tray stabilizes parts.
This pick-and-place robot uses vacuum pick-up cups to transfer filled cups from the filling/lidding system to the case packer.
Machine Case Study
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Proficiently packed Pringles

Weighing just 8 g and resting on two ‘feet’ instead of a flat bottom, P&G’s single-serve Pringles package is automatically filled and case-packed on custom-built gear.
With its center support and double-wall corners, the H-bliss-style box (above) was perfect for Valvoline's offset-neck bottle (b
Machine Case Study
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Creative cooperation at Valvoline

By getting a little creative with its suppliers, the Valvoline Co. was able to overcome budgetary constraints that could have prevented a badly needed equipment upgrade.
Machine Case Study
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Coca-Cola endorses new mold-making technology

Soft drink bottler lauds new patented technology for manufacture of plastic molds, both for injection and blow molding.
Machine Case Study
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Packaging to reduce, reuse, and recycle

When this Nashville-based, electronic-device manufacturer began looking for different ways to protect its fragile switches and circuits, engineers chose a greener, more natural protective packaging design.
Housed in an isolated area, the refurbished vf/f/s machine produces 2" x 2" packets containing a pad and antiseptic solution. Th
Machine Case Study
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Poucher evolves to meet Avail's needs

A six-up poucher at Avail Medical is upgraded with custom features and added controls to increase production utilization. See in-plant video
With its unique dispensing feature, the Fridge Pack works well in home refrigerators.
Package Case Study
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Consumers drive new 12-pack shape

Last summer, one Coca-Cola canner set out to change the shape of 12-pack paperboard carriers, and Coke Consolidated is now reaping the rewards.
Package Case Study
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Pouch-making par excellence

When Toronto-based MAC Cosmetics recently reformulated its Pro Lash mascara, management also executed a dramatic package redesign. Out went the carton, which is used almost universally for mascara products, and in came a custom-designed stand-up pouch.
Machine Case Study
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Multiple styles, single solution (sidebar)

The disappearing guides trick
Package Case Study
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P&G 'pumps' cleaning container

Cincinnati-based Procter & Gamble granted a license to Changing Paradigms LLC, West Chester, OH, to make and distribute a “kid-safe” household cleaner in the United States called Pampers Clean ‘n Play.
Case packer (above) uses customized, interchangeable cassettes to handle a variety of container styles and sizes (left) via tool
Machine Case Study
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Multiple styles, single solution

A specialized case packer at Custom Building Products handles a range of styles from cylinders to ovals to F-style containers, in pints to 2 ½-gal sizes. See in-plant video
Package Case Study
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Frito-Lay bottles snacks ?to go?

While flexible packages have dominated grocers’ snack food aisles in recent years, two major snack producers have introduced new products in rigid containers in the past few months.
Tubs of salad are conveyed to the multipacker in three lanes (above) where a set of vacuum pick-up heads (left) facilitates prod
Machine Case Study
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Multipacking shines at Star Foods

Producer of refrigerated salads increases production speeds and reduces material and labor costs by employing an automated packaging system for its multipacks.
Package Case Study
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New product takes on bold look

In January, Dover, DE-based Playtex Products released its first daily facial care moisturizer under its Banana Boat line of sun-protection products.

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