Case Studies

Package Case Study
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ESL moves Marigold into multiple markets

In September, Minneapolis-based Marigold Foods introduced five flavored milk varieties in high-density polyethylene bottles. Ultra-high temperature (UHT) processing yields a 65-day shelf life. The 12-oz Kemps®-brand varieties sell in refrigerated dairy cases of supermarkets, as well as in school vending machines.
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Package Case Study
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Club stores spawn salmon multipacks

Marketers for San Diego-based Bumble Bee Seafoods heard the call of club stores and consumers alike, requesting a more flashy multipack of its canned salmon. Bumble Bee responded last summer with a colorful film sleeve from Ultrapak (Dunkirk, NY) for two- and four-pack varieties.
Package Case Study
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Teens assigned to Hawaiian Punch

In an effort to give its venerable fruit punch drink a “hip” packaging design, Hawaiian Punch is turning to its core consumers: teenagers. Hawaiian Punch is a brand of Plano, TX-based Dr Pepper/Seven Up, a subsidiary of Cadbury Schweppes plc.
Package Case Study
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Cadbury package scores a slam dunk

Adding to its Mr. Big™ candy bar’s already larger than life image, Toronto-based Cadbury Trebor Allan recently added National Basketball Assn. player Vince Carter to the Mr. Big label for a special promotion.
Package Case Study
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NECCO mints in a snap

New high-intensity Ultra mints from NECCO (New England Confectionery Co.), reached national retail stores in June packed in a 4½-oz, 1.7-mil polypropylene bag with a laminated cast PP snap closure.
Flavor Delite's products are checked by the on-line X-ray system at speeds to 62/min. It even detects underfilled canisters.
Machine Case Study
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X-ray system spices up on-line QA

An X-ray inspection system at Flavor Delite checks for ?anything? out of the ordinary inside canisters of seasonings, including clumps. A ?guardian angel? for the line, the system confirms packaged product weight, too.
Package Case Study
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P&G unwraps bioplastic for commercialization

Cincinnati,OH-based Procter & Gamble has licensed PHBH (poly 3-hydroxybutyrate-co-3-hydroxyhexanoate), a biodegradable polymer, to plastics manufacturer Kaneka Corp., Osaka, Japan.
Fabri-Kal customers use labeled clamshells to pack a variety of produce, including blueberries and cherry tomatoes.
Machine Case Study
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Labeler proves 'berry, berry' good for Fabri-Kal

A new clamshell labeling system increases speed while reducing labor costs and downtime at the Greenville, SC, plant of thermoformer Fabri-Kal.
Package Case Study
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Abita tests pasteurizable beer in PET

Abita Brewery next year plans to commercialize beer in a one-way multilayer plastic bottle that’s pasteurizable. Until now, the plastic bottles typically used for beer didn’t have sufficient thermal resistance to withstand pasteurization, so brewers choosing to use plastic have had to rely on some form of cold filtering or flash pasteurization. But the availability of this new tunnel-pasteurizable bottle could make one-way plastic beer bottles a viable option for a lot more brewers. Abita Brewery, based in Abita Springs, LA, is a regional craft brewer.
Machine Case Study
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New line boasts new sterilizing technology

Adelholzener of Germany is leading the charge when it comes to popularizing one-way plastic beverage bottles in a region that has long resisted this package format.
Package Case Study
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'Tis the season for apple gum pack

Just in time for the fall season is Amurol Confections’ Caramel Apple Bubble Gum, packaged in a reusable apple-shaped polypropylene cup and a removable acrylonitrile-butadiene-styrene lid. A polyvinyl chloride heat-shrink label conforms to the shape of the container, delivering graphics via a modified flexo press.
New filling equipment has helped Yofarm improve accuracy and consistency in filling toppings for its YoCrunch line of yogurt.
Machine Case Study
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Yogurt producer fills craving for higher throughput

Yofarm reduces waste dramatically with a new auger filler that achieves consistent volume control of yogurt toppings.
Package Case Study
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Energy drink rockets to retail

In September, Ferolito Vultaggio & Sons, Lake Success, NY, “launched” its AriZona Rx Extreme Energy Shot drink in a package that resembles a rocket. The drink uses an 8-oz aluminum can topped with a polypropylene cap that doubles as a “shot cup.” According to Ferolito Vultaggio & Sons, creators of the AriZona Beverage brand, the “shot cup” provides an industry-first sanitary cap.
Machine Case Study
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Delivering for dairy

Oberweis Dairy’s investment in new filling, capping, labeling, conveying, bottle-packing, and shrink-wrapping machinery begins to pay off with the introduction of single-serve milks.
Package Case Study
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Culligan brightens cartons and saves

Culligan Intl. Co., Northbrook, IL, is one of the first end users of a new laminated 36-pt solid fiber board substrate used for folding cartons for retail water filters. Forte™ from Westvaco’s Packaging Resources Group (Stamford, CT) comprises 6-pt SBS–which provides a high-quality printing surface–laminated to 30-pt Kraftpak®, an uncoated SUS.
The 8'-long crown molding is in an open-faced corrugated box when it enters the shrink wrapper.
Machine Case Study
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Side-sealed and delivered

A manufacturer of crown molding invests in a horizontal shrink wrapper that delivers better protective packaging and tamper evidence.

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