Case Studies

Pharmaceutical, Medical Device & OTC Packaging

Package Case Study
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Dialing into new packaging

Variotec Innovative Packaging Systems (Kaufbeuren, Germany) has launched a new dispensing concept called Dialpack. First used in Germany in 1999 for Variotec’s own Variosun brand sunscreen, the Dialpack system allows consumers to select their preferred level of SPF protection between every application. A dial on the front panel of the polypropylene “bottle” can be adjusted to meet specific sunscreen needs.
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Package Case Study
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Wine labels offer taste of the country

Beginning in November, Wollersheim Winery, Prairie Du Sac, WI, began replacing the gray labels and capsules (photo, right) on 11 of its popular wines with new color-coordinated and graphically appealing alternatives (photo, left).
A rigid primary package guards against breakage and moisture damage.
Package Case Study
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Effervescent tablets go 'Airborne' in tubes

Knight-McDowell Labs’ quest for an alternative to foil packaging for its effervescent tablets led to a rigid, polypropylene injection-molded container.
Package Case Study
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P&G moisturizer sold in RPET

A clear clamshell made of recycled polyethylene terephthalate helps showcase the newest Oil of Olay® moisturizer from Cincinnati-based Procter & Gamble. Thermoformed by Creative Forming (Ripon, WI), the clamshell recently earned an award in the Roll-fed/Consumer Housewares category in the 11th annual thermoforming competition sponsored by the Society of Plastics Engineers.
Package Case Study
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Eggs-actly

On Nov. 30, 2000, Food and Drug Administration issued a final regulation requiring safe handling instructions on egg cartons. Within nine months, egg cartons must bear the following statement: “Safe Handling Instructions: To prevent illness from bacteria, keep eggs refrigerated, cook eggs until yolks are firm and cook foods containing eggs thoroughly.” The regulation also requires that eggs delivered to retail establishments be promptly refrigerated at 45°F or lower.
This drawing shows the U-shaped aseptic filling line from beginning to end.
Machine Case Study
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Aseptic drug filling boasts new type of sterilization

Sterilizing a depyrogenation tunnel by means of vaporized hydrogen peroxide is a first at Organon’s recently installed vial filling line.
The thermal-transfer printer/encoder "test" machine (above) operates at a Hines Veterans Hospital outpatient pharmacy. It encode
Machine Case Study
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VA hospital tests 'talking' label

Visually impaired patients at a veterans hospital are participating in a pilot program involving a radio-frequency identification labeling system that can read aloud prescription information and instructions for a medicine.
Machine Case Study
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Tri-extrusion heightens Haremar's capability (sidebar)

Film wraps McDonald’s Canadian buns
The vision sensor's hand controller for set-up parameters is wired through the cartoner's main panel (above) with the view displ
Machine Case Study
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A vision for low-cost inspection

Access Business Group, the manufacturing arm for Amway, upgrades cosmetics packaging with new low-cost vision sensors that confirm literature insertion and label presence.
Package Case Study
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Castrol bottle gives consumers a hand

Easy pouring and convenient carrying were the key objectives behind a recent package redesign for Castrol in Australia. Extrusion blown of high-density polyethylene like its predecessor, the container costs about 8% more than the bottle it replaces.
Package Case Study
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Singularly premium packs

Since the International Chocolate Co., Salt Lake City, UT, changed the packaging for its Single-Bean Chocolate Bars, the product has become its best-selling item. Tim Bergquist of International Chocolate says the candy’s popularity is due in part to a switch from multipacks to the single bars that the company now sells.
Package Case Study
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Triarc goes triangular

White Plains, NY-based Triarc Beverage Corp. has introduced Mistic® Zotics™, a line of exotically flavored, all-natural drinks packaged in distinctive three-sided bottles.
The vf/f/s machine discharges four filled and sealed packs at a time (above). The equipment heat-seals a strip of unprinted film
Machine Case Study
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Filler meets tough standards at Stonyfield

Stonyfield Farm is so confident about the potential sales of its Yo Squeeze organic yogurt for kids that it’s purchased a second vf/f/s machine. Each machine produces 200 tubes/min, with an unusual ‘butt seal.’
The redesigned Tums package (left) features a snap-on/twist-off cap and an oval-shaped neck finish that is induction-sealed on a
Machine Case Study
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Tums packages sealed with a twist

SmithKline Beecham breaks new ground with an oval-shaped, induction-sealed foil membrane beneath a twist-off cap. Benefits include reduced downtime and less scrap.
The top portion of the Squish-Pak! bottle's two-piece closure is removed (below left), revealing the "sipper  protrusion" that m
Package Case Study
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Suiza dairy touts 'squishy' bottle

A soft LDPE bottle and ‘sipper protrusion’ make it easy for kids to hold and drink single-serve milks. Suiza’s Country Fresh dairy introduces two distinct brands of milk in the containers.

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