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Case Studies

Pharmaceutical, Medical Device & OTC Packaging

Sundor's Anaheim, CA, plant's labor-saving move to automated hot melt distribution will yield a payback of just more than one ye
Machine Case Study
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Sunny Delight solves a sticky situation

An automatic hot melt distribution system for five glue units at P&G saves labor costs and improves performance.
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Package Case Study
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Vitamin gumballs bounce into new canister

Bloomfield, CT-based Amerifit Nutrition released its Vitaball Vitamin Gumball product to the warehouse club market.
A three-ply label includes a tear-off coupon, plus a 
reinforced tab on the outside that can be reattached to 
the base label.
Package Case Study
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Multi-panel label produces coupon

Without adding a folding carton, Rexall Sundown offers instant savings coupon inside a three-part label.
The one-piece book-style carton's fifth panel unfolds (left and opposite) to reveal the information-laden copy, which was an alt
Package Case Study
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Crest 'books' info-paneled carton

In a novel approach, a carton’s informational fold-out fifth panel enlightens users about the benefits of Crest Whitestrips.
Package Case Study
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Baxter's bottle gets 'pulse' pounding

Deerfield, IL-based Baxter Healthcare Corp. introduced its first line of nutrient-enriched water at the Food Marketing Institute show in May.
Spring-loaded fingers in two-level starwheel help stabilize a gallon jug during transfer at Ocean Spray's Henderson, NV, plant.
Machine Case Study
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New starwheel avoids filler rebuild at Ocean Spray

New one-gallon jug challenged a filling line at Henderson, NV. New discharge starwheel eliminated need for filler modification.
Housed in an isolated area, the refurbished vf/f/s machine produces 2" x 2" packets containing a pad and antiseptic solution. Th
Machine Case Study
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Poucher evolves to meet Avail's needs

A six-up poucher at Avail Medical is upgraded with custom features and added controls to increase production utilization. See in-plant video
After delivering a load of boxed coolers onto the left side of the shuttle table, a clamp truck driver backs away and pulls a la
Machine Case Study
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?®Everyday hero?? stretches savings at The Coleman Co.

A two-station machine stretch wraps a bundle of boxed coolers while a second is readied for the other station to save more than 37% in time and labor.
Package Case Study
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Stand-up pouch for frozen veggies

A gussetted flat-bottom bag with a reclosable zipper feature is now being launched nationwide by Green Giant, a division of Minneapolis-based Pillsbury.
Package Case Study
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New product takes on bold look

In January, Dover, DE-based Playtex Products released its first daily facial care moisturizer under its Banana Boat line of sun-protection products.
Package Case Study
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Frito-Lay bottles snacks ?to go?

While flexible packages have dominated grocers’ snack food aisles in recent years, two major snack producers have introduced new products in rigid containers in the past few months.
A finished bottle with aluminum overcap and pressure-sensitive label is shown above.
Machine Case Study
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'Scaling up' on vaccine filling

Now the world’s fourth largest supplier of poultry vaccines, Lohmann Animal Health maintains its ranking through capital investment. See in-plant video
Package Case Study
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Century seals securely

Diameters may range from 38 to 120 mm, but regardless of the neck finish on HDPE jars filled on four packaging lines at Century Foods, tamper evidence is assured since the August installation of four induction-sealing machines from Pillar Technologies (Hartland, WI).
Machine Case Study
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Stretching the limits of aseptic packaging

Low-acid dairy products aseptically packaged in plastic bottles are common in Europe. Will Morningstar bring such technology to the U.S? See in-plant video
Package Case Study
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Design: A less mature design

When it was first introduced in 1947, Toni home perm from The White Rain Company had strong brand recognition among mature female consumers. To extend its franchise to a younger audience, the company turned to LAM Design Associates (Pleasantville, NY) to update its carton.

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