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Case Studies

Pharmaceutical, Medical Device & OTC Packaging

One of three baggers inside Crunch Pak's cold room packs a range of sizes including its most popular item, a 1-lb zippered 
bag
Machine Case Study
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Bagging output soars at Crunch Pak

Low-profile vf/f/s units designed to reduce bruising pack up to 50 bags/min of different sizes that are sold to schools and stores.See in-plant video
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Package Case Study
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New package puts child safety in the zone

A multilayer tube and “push and turn” closure is helping CCA Industries of East Rutherford, NJ, meet Consumer Product Safety Commission guidelines for products containing lidocaine and dibucaine.
Gorgeous graphics are preprinted, but variable information is printed on-line by a thermal-transfer printer.
Machine Case Study
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Kauai brings coffee packing in-house

An auger filler mounted over a vf/f/s machine equipped with a thermal-transfer printer was all it took at Kauai Coffee Co. to bring coffee packaging in-house.
Machine Case Study
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Bagger puts zip in radish packs

Radish grower moves from a semiautomatic bagging system using premade zipper bags to an automatic bagger with integrated transdirectional zipper system that automatically applies the zipper material across the film web.
Three-station semi-automatic stretch wrapping helps the 
DC unitize loads more efficiently for shipment to 520 regional True Val
Machine Case Study
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Stretch wrappers are a true labor-saving value

Twin stretch wrappers at True Value’s Northwest distribution center replace the laborious task of manual wrapping.
The laser printer is nestled in 59 pieces of protective packaging (top) and is equipped with a special molded foam ramp (bottom)
Machine Case Study
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HP reduces packaging

A redesign at Hewlett-Packard cuts packaging components in half.
In GBF's semi-automatic packaging line, boxes are set up automatically (right) then loaded with literature before the components
Machine Case Study
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Improved coding of medical kits

New ink-jet coder prints better while it saves money over previous coder for diagnostic test kits that need to be trackable.
Sundor's Anaheim, CA, plant's labor-saving move to automated hot melt distribution will yield a payback of just more than one ye
Machine Case Study
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Sunny Delight solves a sticky situation

An automatic hot melt distribution system for five glue units at P&G saves labor costs and improves performance.
Package Case Study
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Vitamin gumballs bounce into new canister

Bloomfield, CT-based Amerifit Nutrition released its Vitaball Vitamin Gumball product to the warehouse club market.
A three-ply label includes a tear-off coupon, plus a 
reinforced tab on the outside that can be reattached to 
the base label.
Package Case Study
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Multi-panel label produces coupon

Without adding a folding carton, Rexall Sundown offers instant savings coupon inside a three-part label.
The one-piece book-style carton's fifth panel unfolds (left and opposite) to reveal the information-laden copy, which was an alt
Package Case Study
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Crest 'books' info-paneled carton

In a novel approach, a carton’s informational fold-out fifth panel enlightens users about the benefits of Crest Whitestrips.
Package Case Study
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Baxter's bottle gets 'pulse' pounding

Deerfield, IL-based Baxter Healthcare Corp. introduced its first line of nutrient-enriched water at the Food Marketing Institute show in May.
Spring-loaded fingers in two-level starwheel help stabilize a gallon jug during transfer at Ocean Spray's Henderson, NV, plant.
Machine Case Study
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New starwheel avoids filler rebuild at Ocean Spray

New one-gallon jug challenged a filling line at Henderson, NV. New discharge starwheel eliminated need for filler modification.
Housed in an isolated area, the refurbished vf/f/s machine produces 2" x 2" packets containing a pad and antiseptic solution. Th
Machine Case Study
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Poucher evolves to meet Avail's needs

A six-up poucher at Avail Medical is upgraded with custom features and added controls to increase production utilization. See in-plant video
After delivering a load of boxed coolers onto the left side of the shuttle table, a clamp truck driver backs away and pulls a la
Machine Case Study
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?®Everyday hero?? stretches savings at The Coleman Co.

A two-station machine stretch wraps a bundle of boxed coolers while a second is readied for the other station to save more than 37% in time and labor.

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