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Case Studies

Flexible Packaging

U.S. Sugar, and its private-label brown and powdered sugar customers enjoy competitive differentiation with reclosable packs (ab
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U.S. Sugar zips into reclosable bags

Private-label sugar producer converts nearly all its customers to zippered flexible bags of powdered and brown sugars. The switch helps to double sales.
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U.S. Sugar zips into reclosable bags (sidebar)

Zipper application is outsourced
Dutch (left) and Don LaJeunesse hold a skin-packed pad of stainless-steel components in front of their company's new skin packag
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'Job shop' takes hands-on approach to skin packaging

Semi-automatic skin packaging machine improves protection of shipments of stainless-steel components and saves money.
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Campbell's meal kit packs convenience

Spotted by Packaging World editors at FMI, Campbell’s Supper Bakes will rollout nationally in July with five packaging components. Each outer paperboard carton contains a 10¾-oz easy-open steel can of baking sauce, a high-density polyethylene/ethylene vinyl acetate-blend pouch of starch mix, and paper/plastic and foil/plastic-laminated tandem packets of seasoning and crumb toppings.
Brick packs of a rice-based beverage, in production on the day of PW's visit, move through the automatic case packer.
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Breakthrough aseptic line at CNP

Two new aseptic lines are capable of filling either 500-mL or 1-L brick pack cartons. FIFO accumulation system and remote robotic palletizing also shine.
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Catering to convenience (sidebar)

Other winners
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MAP for cooked ground beef

Inspired by bagged salad mixes, Farmland National Beef of Kansas City, MO, has launched three seasoned varieties of fully cooked ground beef in zippered bags with a 30-day refrigerated shelf life.
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Climbing the ladder of f/f/s technology (sidebar)

More complex structures, too
One of Calhoun's new vf/f/s lines automates packaging from roll stock to manual case packing. Some examples of Calhoun Bend Mill
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Climbing the ladder of f/f/s technology

Beginning a decade ago, Calhoun Bend Mill started with simple packaging equipment, went through a rebuild upgrade and now has two new vf/f/s machines for bags of its food mixes.
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New machine 'maps' out sandwich packs

Manufacturer relies on modified atmosphere packaging for its line of convenience store sandwiches.
Among the packaged fresh produce marketed by Reichel Foods are carrots and, most recently, sliced apples.
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Sliced apples stay fresh for 36 days

Reichel Foods has moved from nacho chips and dip to luncheon meat to PBJ ‘Snax’ to carrots to celery, all in thermoformed trays. Now comes sliced apples with a 36-day refrigerated shelf life.
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Heinz speeds oval container to market (sidebar)

Heinz ‘Pounces’ on resealable pouch
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Heinz speeds oval container to market

Heinz Pet Snacks’ new Savory Bites dog snacks, packed in a tall oval container, epitomize the company’s new speed-to-market initiative.
A maintenance worker places the new Smart Sac Stand-up Pouch inside the Smart Box containing unit for proportioning and dispensi
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Company gets 'smart' with flexibles

A specially designed stand-up pouch helps this manufacturer of cleaning chemicals provide consumers with greater convenience and efficiency.
A 10-bucket combination scale feeds a steady supply of sweetened dried cranberries to each waiting case (inset).
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Bulk-packed Craisins pick up the pace

As demand for its sweetened dried cranberries in 10- and 25-lb boxes continued to increase, Ocean Spray responded with a brand new bag-in-box line.

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