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Case Studies

Rigid Container Packaging

Ryt-way's new wrappers sit side-by-side (above).
Machine Case Study
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Wrapper does 'ryt' by contract packager

New wrapper greatly reduces material waste and labor costs while boosting productivity and employee morale.
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Package Case Study
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Cameras hit the vending circuit

Want to buy a one-time-use camera or a roll of film from a vending machine? Now you can, thanks to e-Vend.net of Kennett Square, PA. Packaging plays a key role.
New printed shrink film unsupported bundles (left) offers the company new merchandising possibilities, while the tray overwrap s
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Single line pours out many SKUs with new options

One packaging line plus 10 different containers equals 60 SKUs, thanks to new end-of-the-line bundling and tray-pack equipment and film.
Bottles are removed from reshippers by a continuous-motion rotary-style uncaser (left).
Machine Case Study
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Bacardi moves to modernization

A revamp of Line One is just part of a plant-wide move to upgrade, automate, and modernize Bacardi’s Jacksonville, FL, plant. See in-plant video
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Bacardi moves to modernization (sidebar)

Uncaser, case packer like twins
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Two-line strategy copes with growth

Two new lines at U.K. contract packager Axxis Intl. both rely on puck systems to handle personal care products. One line is tailored for long runs, the other for quick-change versatility. See in-plant video
Package Case Study
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Marinade bottle delivers

Liquid marinades in 15 shelf-stable flavors from Excalibur Seasoning Co. Ltd., Pekin, IL, were repackaged earlier this year from an 86-oz bottle with pump dispenser to a 64-oz high-density polyethylene “Tip-N-Pour” container.
Package Case Study
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Reinventing the old-fashioned root beer barrel

Turning to roots that stretch back to 1937, beverage manufacturer Briar’s USA, North Brunswick, NJ, has designed an old-fashioned package for its Pure Cane Sugar soft drinks.
Among the packaged fresh produce marketed by Reichel Foods are carrots and, most recently, sliced apples.
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Sliced apples stay fresh for 36 days

Reichel Foods has moved from nacho chips and dip to luncheon meat to PBJ ‘Snax’ to carrots to celery, all in thermoformed trays. Now comes sliced apples with a 36-day refrigerated shelf life.
Package Case Study
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Heinz speeds oval container to market

Heinz Pet Snacks’ new Savory Bites dog snacks, packed in a tall oval container, epitomize the company’s new speed-to-market initiative.
Package Case Study
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Richards Packaging wins for combo pack

An unusual two-chamber bottle for Diamond Magic Chemical Ltd., Brampton, Ontario, Canada, won Best of Show in the annual packaging competition of the National Assn. of Container Distributors (Philadelphia, PA). Winning distributor is Richards Packaging (Brampton, Ontario, Canada).
Integrated section comprises 8-up clamshell denesting onto a custom conveyor that moves left to right (above). Midway of the mac
Machine Case Study
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Rayovac charges up battery lines

Two new production lines package AA and AAA batteries, respectively, into peggable, reclosable RPET clamshells. Integrated setups include self-designed battery handling systems.
Package Case Study
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Sporty pouch a U.S. first

Wanting to make a splash in the sports drink category, Hydrade Beverage is introducing a 500-mL stand-up pouch with a PET/foil/PET/PE structure.
Overhead hoppers on each electronic tablet counter are fed by a bucket that travels on demand from a floor-level hopper (inset)
Machine Case Study
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New line helps repackaging pay off

Added last August, RxPak’s newest drug repackaging line is notable not only for its level of automation, but also for the senior-friendly, child-resistant closure it applies. See in-plant video
Unilever's revamped overcap sortation and orientation system smooths out what had been a jam-laden setup.
Machine Case Study
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Unilever overcomes overcapping obstacles

Unilever’s overcap sorter/orienter/feeder for aerosol hairsprays lifts production rates by 22% and eliminates constant jams.

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