Case Studies

Cartoning & Boxes

Frame-mounted 4-axis robot uses vacuum cups to assemble cases of cartoned milk three at a time.
Machine Case Study
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'Cool' robot palletizes three-up

A robot at Schroeder Milk palletizes cases from three lines in up to three different configurations at a time using specialized tooling to handle cases, pallets or slipsheets. System replaces manual palletization.
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This drawing shows the U-shaped aseptic filling line from beginning to end.
Machine Case Study
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Aseptic drug filling boasts new type of sterilization

Sterilizing a depyrogenation tunnel by means of vaporized hydrogen peroxide is a first at Organon’s recently installed vial filling line.
The laser scanners "look" through the top of a case of aerosol cans (above). Each of three scan heads has a 120-degree field of
Machine Case Study
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Integrator specs laser sensor for aerosol can line

Systems integrator adapts special laser to sense defects in cases of aerosol cans for cleaning products maker. Error detection improves to 99%.
The bagged hip stem is twisted into place into an undercut in the inner tray (above). This secures the metal part for distributi
Package Case Study
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Redesign puts twist into 'hip' trays

Smith & Nephew’s redesigned packaging for hip stems puts a product-securing twist to PETG trays, while foam inserts also keep the metal product secure.
The vision sensor's hand controller for set-up parameters is wired through the cartoner's main panel (above) with the view displ
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A vision for low-cost inspection

Access Business Group, the manufacturing arm for Amway, upgrades cosmetics packaging with new low-cost vision sensors that confirm literature insertion and label presence.
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A vision for low-cost inspection (sidebar)

A detailed look
The vf/f/s machine discharges four filled and sealed packs at a time (above). The equipment heat-seals a strip of unprinted film
Machine Case Study
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Filler meets tough standards at Stonyfield

Stonyfield Farm is so confident about the potential sales of its Yo Squeeze organic yogurt for kids that it’s purchased a second vf/f/s machine. Each machine produces 200 tubes/min, with an unusual ‘butt seal.’
Machine Case Study
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Filler meets tough standards at Stonyfield (sidebar)

Cartoner delivers downstream
The top portion of the Squish-Pak! bottle's two-piece closure is removed (below left), revealing the "sipper  protrusion" that m
Package Case Study
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Suiza dairy touts 'squishy' bottle

A soft LDPE bottle and ‘sipper protrusion’ make it easy for kids to hold and drink single-serve milks. Suiza’s Country Fresh dairy introduces two distinct brands of milk in the containers.
Package Case Study
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Box 'Aces' apple maker's test

This year, the Ace Apple Co. ordered 30ꯠ interlocking, “shelf-ready” corrugated cases to pack its apples, tripling last year’s order. The apple grower reports the increased use of the box, as an alternative to a more traditional corrugated case, stems from the enthusiasm of retailers, primarily supermarkets.
The labeler uses two parallel conveyors (below). In this photo, an open, toothbrush-filled case enters the machine from the conv
Machine Case Study
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Radius applies labeler to Fisher-Price application

Unusual new labeler at Radius Corp. closes a plastic case around a Fisher-Price toothbrush, then applies a TE label that wraps around three sides of the case.
At the first labeling station, a strip stamp label is applied over the top of the bottle (top). Small labels are used to show of
Machine Case Study
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Quintuplets!

New automated labeling system delivers five labels onto each glass bottle of Labrot & Graham’s premium bourbon whiskey, boosting output, reducing labor costs and improving placement accuracy.
In the above drawing of Daiwa Can's ASIS line, two single-stage injection/stretch blow molding machines feed bottles through an
Machine Case Study
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Dueling technologies spell success

At Japan’s Daiwa Can, one aseptic PET line uses in-line mold/blow/fill. Right beside it, another line blows bottles and sterilizes them in a second operation just before filling.
Although the lightweight, thin-walled bottle requires gentler handling than the glass bottles that Sapporo is accustomed to fill
Package Case Study
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Sapporo turns heads with 'Shot Bottle'

It’s part can and part bottle, and marketers at Sapporo Breweries believe this reclosable aluminum bottle will bring new excitement to a premium brand of beer.
A new cartoning machine erects multipack carton blanks (above), pairs six 4-oz cups of yogurt (right) onto the blank, then wraps
Machine Case Study
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New filler, cartoner, help 'moo-ve' multipacks

Renovation reaps rewards for yogurt maker (sidebar)

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