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Case Studies

Cartoning & Boxes

Machine Case Study
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Sanford sold on 'cell' concept (sidebar)

Initiating the ‘cell’ concept
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Machine Case Study
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Sanford sold on 'cell' concept (sidebar)

Changeover changes
The rotary filler (top) is driven by a motor capable of handling Robson's viscous spun honey. A slight indentation in each bottl
Machine Case Study
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Robson's assembles a honey of a line

Filling, capping and labeling jars of honey by hand was too slow at this Arizona honey maker, especially with new markets on the horizon. Automated machinery was the answer
Shown above are just a few of the shapes and sizes filled routinely on Kos?'s versatile bottling line.
Machine Case Study
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Building sales through versatility

Tokyo-based cosmetics giant Kosé installs two modular, quick-change bottling lines versatile enough to handle nearly 100 different bottle shapes and sizes.
Frame-mounted 4-axis robot uses vacuum cups to assemble cases of cartoned milk three at a time.
Machine Case Study
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'Cool' robot palletizes three-up

A robot at Schroeder Milk palletizes cases from three lines in up to three different configurations at a time using specialized tooling to handle cases, pallets or slipsheets. System replaces manual palletization.
Romance Foods produces filled and unfilled cooked pasta and sauces (above). Packaged pasta goes through a microwave/convection p
Package Case Study
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Fresh pasta maker romances long shelf life

Romance Foods pasteurizes its cooked, packaged pastas using a combination microwave/convection oven to achieve 75-day refrigerated shelf life.
This drawing shows the U-shaped aseptic filling line from beginning to end.
Machine Case Study
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Aseptic drug filling boasts new type of sterilization

Sterilizing a depyrogenation tunnel by means of vaporized hydrogen peroxide is a first at Organon’s recently installed vial filling line.
The bagged hip stem is twisted into place into an undercut in the inner tray (above). This secures the metal part for distributi
Package Case Study
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Redesign puts twist into 'hip' trays

Smith & Nephew’s redesigned packaging for hip stems puts a product-securing twist to PETG trays, while foam inserts also keep the metal product secure.
The laser scanners "look" through the top of a case of aerosol cans (above). Each of three scan heads has a 120-degree field of
Machine Case Study
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Integrator specs laser sensor for aerosol can line

Systems integrator adapts special laser to sense defects in cases of aerosol cans for cleaning products maker. Error detection improves to 99%.
The vision sensor's hand controller for set-up parameters is wired through the cartoner's main panel (above) with the view displ
Machine Case Study
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A vision for low-cost inspection

Access Business Group, the manufacturing arm for Amway, upgrades cosmetics packaging with new low-cost vision sensors that confirm literature insertion and label presence.
Machine Case Study
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A vision for low-cost inspection (sidebar)

A detailed look
The labeler uses two parallel conveyors (below). In this photo, an open, toothbrush-filled case enters the machine from the conv
Machine Case Study
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Radius applies labeler to Fisher-Price application

Unusual new labeler at Radius Corp. closes a plastic case around a Fisher-Price toothbrush, then applies a TE label that wraps around three sides of the case.
At the first labeling station, a strip stamp label is applied over the top of the bottle (top). Small labels are used to show of
Machine Case Study
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Quintuplets!

New automated labeling system delivers five labels onto each glass bottle of Labrot & Graham’s premium bourbon whiskey, boosting output, reducing labor costs and improving placement accuracy.
In the above drawing of Daiwa Can's ASIS line, two single-stage injection/stretch blow molding machines feed bottles through an
Machine Case Study
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Dueling technologies spell success

At Japan’s Daiwa Can, one aseptic PET line uses in-line mold/blow/fill. Right beside it, another line blows bottles and sterilizes them in a second operation just before filling.
The vf/f/s machine discharges four filled and sealed packs at a time (above). The equipment heat-seals a strip of unprinted film
Machine Case Study
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Filler meets tough standards at Stonyfield

Stonyfield Farm is so confident about the potential sales of its Yo Squeeze organic yogurt for kids that it’s purchased a second vf/f/s machine. Each machine produces 200 tubes/min, with an unusual ‘butt seal.’

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