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Case Studies

Cartoning & Boxes

Machine Case Study
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Sanford sold on 'cell' concept (sidebar)

Initiating the ‘cell’ concept
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Machine Case Study
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Sanford sold on 'cell' concept (sidebar)

Changeover changes
The rotary filler (top) is driven by a motor capable of handling Robson's viscous spun honey. A slight indentation in each bottl
Machine Case Study
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Robson's assembles a honey of a line

Filling, capping and labeling jars of honey by hand was too slow at this Arizona honey maker, especially with new markets on the horizon. Automated machinery was the answer
The bagged hip stem is twisted into place into an undercut in the inner tray (above). This secures the metal part for distributi
Package Case Study
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Redesign puts twist into 'hip' trays

Smith & Nephew’s redesigned packaging for hip stems puts a product-securing twist to PETG trays, while foam inserts also keep the metal product secure.
This drawing shows the U-shaped aseptic filling line from beginning to end.
Machine Case Study
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Aseptic drug filling boasts new type of sterilization

Sterilizing a depyrogenation tunnel by means of vaporized hydrogen peroxide is a first at Organon’s recently installed vial filling line.
The laser scanners "look" through the top of a case of aerosol cans (above). Each of three scan heads has a 120-degree field of
Machine Case Study
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Integrator specs laser sensor for aerosol can line

Systems integrator adapts special laser to sense defects in cases of aerosol cans for cleaning products maker. Error detection improves to 99%.
The vision sensor's hand controller for set-up parameters is wired through the cartoner's main panel (above) with the view displ
Machine Case Study
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A vision for low-cost inspection

Access Business Group, the manufacturing arm for Amway, upgrades cosmetics packaging with new low-cost vision sensors that confirm literature insertion and label presence.
Machine Case Study
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A vision for low-cost inspection (sidebar)

A detailed look
The labeler uses two parallel conveyors (below). In this photo, an open, toothbrush-filled case enters the machine from the conv
Machine Case Study
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Radius applies labeler to Fisher-Price application

Unusual new labeler at Radius Corp. closes a plastic case around a Fisher-Price toothbrush, then applies a TE label that wraps around three sides of the case.
At the first labeling station, a strip stamp label is applied over the top of the bottle (top). Small labels are used to show of
Machine Case Study
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Quintuplets!

New automated labeling system delivers five labels onto each glass bottle of Labrot & Graham’s premium bourbon whiskey, boosting output, reducing labor costs and improving placement accuracy.
In the above drawing of Daiwa Can's ASIS line, two single-stage injection/stretch blow molding machines feed bottles through an
Machine Case Study
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Dueling technologies spell success

At Japan’s Daiwa Can, one aseptic PET line uses in-line mold/blow/fill. Right beside it, another line blows bottles and sterilizes them in a second operation just before filling.
The vf/f/s machine discharges four filled and sealed packs at a time (above). The equipment heat-seals a strip of unprinted film
Machine Case Study
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Filler meets tough standards at Stonyfield

Stonyfield Farm is so confident about the potential sales of its Yo Squeeze organic yogurt for kids that it’s purchased a second vf/f/s machine. Each machine produces 200 tubes/min, with an unusual ‘butt seal.’
Machine Case Study
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Filler meets tough standards at Stonyfield (sidebar)

Cartoner delivers downstream
The top portion of the Squish-Pak! bottle's two-piece closure is removed (below left), revealing the "sipper  protrusion" that m
Package Case Study
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Suiza dairy touts 'squishy' bottle

A soft LDPE bottle and ‘sipper protrusion’ make it easy for kids to hold and drink single-serve milks. Suiza’s Country Fresh dairy introduces two distinct brands of milk in the containers.
Package Case Study
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Box 'Aces' apple maker's test

This year, the Ace Apple Co. ordered 30ꯠ interlocking, “shelf-ready” corrugated cases to pack its apples, tripling last year’s order. The apple grower reports the increased use of the box, as an alternative to a more traditional corrugated case, stems from the enthusiasm of retailers, primarily supermarkets.

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